An environmentally sustainable ultrasonic-assisted exfoliation approach to graphene and its nanocompositing with polyaniline for supercapacitor applications

In the present work, a green high-yielding method for the preparation of graphene is introduced via ultrasonic-assisted liquid phase exfoliation (LPE) of graphite in a green solvent medium, since the common preparation method of graphene via graphite oxide is hazardous. A high concentration of 3.2 mg/ml graphene is achieved here in a comparatively short duration of 3 h ultrasonication. By using a mixed solvents strategy (acetophenone and isopropyl alcohol, 1:19 V/V), surface energy requirements needed for the exfoliation of graphite are satisfied here with acetophenone, where isopropyl alcohol further facilitated the exfoliation via non-conventional CH-π and OH-π interactions. Turbostratic graphene in high-yield (16 %) in a simple means of ultrasonic assisted LPE is the added attraction of the present procedure. The less-defective structure of graphene, its few-layered turbostratic nature, and edge functionalization of the sheets are evident from the material characterization via Raman spectroscopy, XRD, TEM-SAED, and XPS analyses. Here, we report a combination of the attractive conducting polymer polyaniline (PANI) with the as-prepared graphene for supercapacitor applications, where the PANI/graphene nanocomposites with different aniline concentrations (PANI1.125/G, PANI4.5/G, and PANI9/G) have been prepared via in-situ polymerization of aniline in the graphene dispersion. The structure and morphology of the nanocomposites are investigated using different characterization techniques which revealed that the molecular structure of the PANI is retained in the nanocomposites even with a strong interaction with graphene. FESEM and TEM images revealed the good coverage of graphene sheets with PANI that limit the volume change of PANI during the repeated charge-discharge processes. Electrochemical studies showed that PANI4.5/G has the highest specific capacitance of 126.16 mF/cm² at a current density of 1 mA/cm², resulting from the perfect combination of the pseudocapacitance behavior of the PANI along with the electrical double layer capacitance of graphene. A symmetric supercapacitor device is also fabricated with PANI4.5/G, which showed the highest areal capacitance of 116.38 mF/cm² similar to that with three-electrode studies and also good cycling stability with 87 % capacitance retention in the specific capacitance after 6000 cycles. It also exhibited an energy density of 16 µWh/cm² (0.29 Wh/kg) and a power density of 3.99 mW/cm² (72.72 W/kg).