Adaptive reuse of waste plastic as binders in composites for sustainable construction

Effective and efficient handling of solid waste remains a significant issue, particularly in low- and middle-income countries, and densely populated urban areas. Waste plastic is identified as a major contributor to solid waste streams. This study highlighted the viable reuse of waste Linear low-density polyethylene (LLDPE) plastic as a binder and full replacement for cement in composite blocks. An extrusion technique was adopted to melt the plastic and mix it with the sand fillers to create a homogenous waste plastic binder composite block. Composite block samples were produced at various mixture ratios of 1:1, 1:2, and 1:3 with waste plastic or cement as binder and sand as filler. The composite samples' compressive strength, flexural strength, tensile strength, UPV, thermal conductivity, skid resistance, Cantabro mass loss, and morphology were investigated. In addition, the thermogravimetric analysis (TGA) and differential scanning calorimetry (DSC) analysis of the composites were carried out. The results showed that composite blocks containing waste LLDPE plastic as binder exhibited lower compressive strength, higher flexural strength, and tensile strength, better thermal insulation, and abrasion resistance compared to composite blocks containing cement as binder. Meanwhile, the cement binder composite gave better skid resistance when the surface was wet than the waste plastic binder composite. However, the waste LLDPE plastic composite mixes considered gave compressive strength above 5 N/mm², which is the minimum requirement for building bricks according to BS 3921: 1985.