Synchronization phenomenon in a vibrating system driven by four eccentric rotors mounted in the orthogonal plane

The engineering application of vibration synchronization of multiple eccentric rotors (ERs) with the same rotational plane in far resonance is limited due to the constraints of motion characteristics and resultant force cancellation. Therefore, a dynamic model of four ERs distributed in two orthogonal planes is proposed in this paper, which is designed to increase the excitation force and drive the vibrating body to achieve the motion in a straight line. Based on the governing equation corresponding to the dynamic model firstly, the synchronous condition of four ERs and its stability condition are deduced. Then, the phase relationship of four ERs is obtained by numerical analysis, and the resultant force of four ERs in each phase difference is further studied to determine the motion trajectory of the vibrating body. Lastly, theoretical results are verified by four sets of experiments, which show that there are two stable motion states of the system. In each motion state, the resultant force of four ERs is increased compared to two ERs, and the system also moves in a straight line. Therefore, the model presented in this paper can provide a theoretical basis for designing large vibration machinery.