Ruixiang Liu , Wenping Liang , Qiang Miao , Hui Zhao , Xiaofeng Zhang , Shijie Sun , Feilong Jia , Kai Zang , Rongxue Yan , Xiaoqi Tan , Qijia Liu , Min Wu
{"title":"揭示热循环过程中 Si-HfO2/Yb2Si2O7/Yb2SiO5/high-entropy hafnate 热/环境屏障涂层的氧化生长机理和裂纹演变规律","authors":"Ruixiang Liu , Wenping Liang , Qiang Miao , Hui Zhao , Xiaofeng Zhang , Shijie Sun , Feilong Jia , Kai Zang , Rongxue Yan , Xiaoqi Tan , Qijia Liu , Min Wu","doi":"10.1016/j.jeurceramsoc.2024.116979","DOIUrl":null,"url":null,"abstract":"<div><div>The Si-HfO<sub>2</sub>/Yb<sub>2</sub>Si<sub>2</sub>O<sub>7</sub>/Yb<sub>2</sub>SiO<sub>5</sub>/(Dy<sub>0.2</sub>Ho<sub>0.2</sub>Er<sub>0.2</sub>Tm<sub>0.2</sub>Lu<sub>0.2</sub>)<sub>2</sub>Hf<sub>2</sub>O<sub>7</sub> thermal/environmental barrier coating (T/EBC) protects ceramic matrix composites (CMCs) from turbine multi-corrosive media erosion. Challenges persist in the thermal cycling performance of multi-layered T/EBC, notably in understanding the oxidation of the Si-HfO<sub>2</sub> bond coat, compatibility of its mixed thermally grown oxide (m-TGO) with adjacent layers, and the evolution of cracks caused by thermal cycling. Utilizing plasma spraying physical vapor deposition (PS-PVD), this T/EBC on CMC substrates withstands up to 200 hours at 1450 ℃ to 1550 ℃. The m-TGO oxidation follows a parabolic growth curve, with oxygen diffusion activation energies of 160.31 kJ/mol from 1450 ℃ to 1500 ℃, and 125.16 kJ/mol from 1500 ℃ to 1550 ℃. Thermo-mechanical calculations indicate that elastic strain energy accumulation causes interlaminar cracks between m-TGO and adjacent layers. Controlling mud crack density is key to preventing the stress attraction at the tips of bifurcated cracks, thereby avoiding the formation of interlaminar cracks.</div></div>","PeriodicalId":17408,"journal":{"name":"Journal of The European Ceramic Society","volume":"45 3","pages":"Article 116979"},"PeriodicalIF":5.8000,"publicationDate":"2024-10-09","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":"0","resultStr":"{\"title\":\"Revealing the oxidation growth mechanism and crack evolution law of Si-HfO2/Yb2Si2O7/Yb2SiO5/high-entropy hafnate thermal/environmental barrier coatings during thermal cycling\",\"authors\":\"Ruixiang Liu , Wenping Liang , Qiang Miao , Hui Zhao , Xiaofeng Zhang , Shijie Sun , Feilong Jia , Kai Zang , Rongxue Yan , Xiaoqi Tan , Qijia Liu , Min Wu\",\"doi\":\"10.1016/j.jeurceramsoc.2024.116979\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><div>The Si-HfO<sub>2</sub>/Yb<sub>2</sub>Si<sub>2</sub>O<sub>7</sub>/Yb<sub>2</sub>SiO<sub>5</sub>/(Dy<sub>0.2</sub>Ho<sub>0.2</sub>Er<sub>0.2</sub>Tm<sub>0.2</sub>Lu<sub>0.2</sub>)<sub>2</sub>Hf<sub>2</sub>O<sub>7</sub> thermal/environmental barrier coating (T/EBC) protects ceramic matrix composites (CMCs) from turbine multi-corrosive media erosion. Challenges persist in the thermal cycling performance of multi-layered T/EBC, notably in understanding the oxidation of the Si-HfO<sub>2</sub> bond coat, compatibility of its mixed thermally grown oxide (m-TGO) with adjacent layers, and the evolution of cracks caused by thermal cycling. Utilizing plasma spraying physical vapor deposition (PS-PVD), this T/EBC on CMC substrates withstands up to 200 hours at 1450 ℃ to 1550 ℃. The m-TGO oxidation follows a parabolic growth curve, with oxygen diffusion activation energies of 160.31 kJ/mol from 1450 ℃ to 1500 ℃, and 125.16 kJ/mol from 1500 ℃ to 1550 ℃. Thermo-mechanical calculations indicate that elastic strain energy accumulation causes interlaminar cracks between m-TGO and adjacent layers. Controlling mud crack density is key to preventing the stress attraction at the tips of bifurcated cracks, thereby avoiding the formation of interlaminar cracks.</div></div>\",\"PeriodicalId\":17408,\"journal\":{\"name\":\"Journal of The European Ceramic Society\",\"volume\":\"45 3\",\"pages\":\"Article 116979\"},\"PeriodicalIF\":5.8000,\"publicationDate\":\"2024-10-09\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"Journal of The European Ceramic Society\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://www.sciencedirect.com/science/article/pii/S0955221924008525\",\"RegionNum\":2,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q1\",\"JCRName\":\"MATERIALS SCIENCE, CERAMICS\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"Journal of The European Ceramic Society","FirstCategoryId":"88","ListUrlMain":"https://www.sciencedirect.com/science/article/pii/S0955221924008525","RegionNum":2,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q1","JCRName":"MATERIALS SCIENCE, CERAMICS","Score":null,"Total":0}
Revealing the oxidation growth mechanism and crack evolution law of Si-HfO2/Yb2Si2O7/Yb2SiO5/high-entropy hafnate thermal/environmental barrier coatings during thermal cycling
The Si-HfO2/Yb2Si2O7/Yb2SiO5/(Dy0.2Ho0.2Er0.2Tm0.2Lu0.2)2Hf2O7 thermal/environmental barrier coating (T/EBC) protects ceramic matrix composites (CMCs) from turbine multi-corrosive media erosion. Challenges persist in the thermal cycling performance of multi-layered T/EBC, notably in understanding the oxidation of the Si-HfO2 bond coat, compatibility of its mixed thermally grown oxide (m-TGO) with adjacent layers, and the evolution of cracks caused by thermal cycling. Utilizing plasma spraying physical vapor deposition (PS-PVD), this T/EBC on CMC substrates withstands up to 200 hours at 1450 ℃ to 1550 ℃. The m-TGO oxidation follows a parabolic growth curve, with oxygen diffusion activation energies of 160.31 kJ/mol from 1450 ℃ to 1500 ℃, and 125.16 kJ/mol from 1500 ℃ to 1550 ℃. Thermo-mechanical calculations indicate that elastic strain energy accumulation causes interlaminar cracks between m-TGO and adjacent layers. Controlling mud crack density is key to preventing the stress attraction at the tips of bifurcated cracks, thereby avoiding the formation of interlaminar cracks.
期刊介绍:
The Journal of the European Ceramic Society publishes the results of original research and reviews relating to ceramic materials. Papers of either an experimental or theoretical character will be welcomed on a fully international basis. The emphasis is on novel generic science concerning the relationships between processing, microstructure and properties of polycrystalline ceramics consolidated at high temperature. Papers may relate to any of the conventional categories of ceramic: structural, functional, traditional or composite. The central objective is to sustain a high standard of research quality by means of appropriate reviewing procedures.