Efficient polycarbonate plastic upcycling into jet fuel cycloalkanes over a bifunctional MoCo/NiC hetero-catalyst

While there are significant economic benefits associated with plastic recycling, the practical options for treating plastic waste remain relatively limited. This study introduces a novel bimetallic MOF-derived catalyst designed specifically for upcycling polycarbonate plastic into cycloalkanes within jet fuel range. By incorporating dual metals (MoCo) onto the MOF framework, the catalyst creates single metal sites and constructs heterojunctions. Characterizations revealed that the bifunctional catalyst can chemically adsorb phenolic compounds on a highly synergistic heterogeneous surface and lower the energy barrier of hydrodeoxygenation. Integrating the catalyst into a tandem reactor facilitates the conversion of PC plastics into jet-fuels. Achieving an average cycloalkane yield of 84.5% underscores the catalyst’s potential for deep hydrodeoxygenation of actual plastic waste. Furthermore, using waste CDs as feedstock, the cycloalkanes yield remains consistent even after three regeneration cycles, demonstrating the catalyst’s stability. In the low-carbon future, this high hydrodeoxygenation performance catalyst can be applied in chemical upcycling for pursuing a circular plastic economy.