Aluminum dust concentration detection based on LSTM-Kalman filter

Industrial dust emissions present serious hazards, including respiratory issues and explosion risks. Traditional dust concentration detection methods are often compromised by environmental factors. This study introduces a novel FFT-KF-LSTM-NET model to predict high-concentration aluminum powder levels, utilizing 128 sets of electrostatic induction measurement data. By applying the Fast Fourier Transform (FFT) to eliminate low-frequency interference, integrating Long Short-Term Memory (LSTM) networks for advanced time series analysis, and using the Kalman Filter (KF) for rapid model convergence, this approach significantly enhances prediction accuracy. The model achieves an 82% improvement in Mean Squared Error (MSE), reducing it to 0.1336, outperforming traditional methods. Furthermore, by modeling the voltage signal generated by charged dust particles in the electrostatic induction sensor's sensing area and using the first derivative of the voltage signal as a learning feature, the model's prediction speed is increased from 1.5 s-2 s–0.5 s, with improved anti-interference capabilities. These advancements position the FFT-KF-LSTM-NET model as a crucial tool for real-time, reliable dust concentration detection in industrial environments.