利用脉冲涡流测试和多尺度 1D-ResNet 分析多层试样的渗透性分布

IF 4.1 2区 材料科学 Q1 MATERIALS SCIENCE, CHARACTERIZATION & TESTING Ndt & E International Pub Date : 2024-10-16 DOI:10.1016/j.ndteint.2024.103247
Xinnan Zheng, Saibo She, Zihan Xia, Lei Xiong, Xun Zou, Kuohai Yu, Rui Guo, Ruoxuan Zhu, Zili Zhang, Wuliang Yin
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引用次数: 0

摘要

钢的机械性能由其微观结构决定,而微观结构与钢的磁导率曲线密切相关。在热加工过程中,钢中会形成层状结构,不同的层具有不同的机械和磁性能。因此,提出一种实用的方法来监测沿深度方向的渗透率曲线变化至关重要,这种方法可以显示钢在热加工(如热轧)过程中微观结构的演变。本文提出了一种利用脉冲涡流测试(PECT)确定钢材分层结构和渗透率分布的方法,这种方法具有更好的穿透能力。基于反拉普拉斯变换,本文推导出一个分析模型,用于计算三层导体系统霍尔传感器的时域脉冲涡流(PEC)响应。结果发现 Tau (τ) 曲线与导体的磁导率曲线密切相关。在反求解时,利用同步迭代重构技术(SIRT)从测量响应确定多层试样的渗透率剖面。通过基于 Tau 曲线的扰动法获得近似雅各矩阵(灵敏度矩阵)。然而,渗透率剖面受到平滑效应的影响,失去了鲜明的特征。因此,我们引入了基于多尺度 1D-ResNet 模型的深度学习(DL)算法来解决这一问题。我们进行了数值模拟和实验,以评估针对不同材料和厚度的渗透率剖面估算所提出的方法。DL 方法可以实现板渗透率剖面的精确估算,相对误差低于 5%。
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Analyzing the permeability distribution of multilayered specimens using pulsed eddy-current testing with multi-scale 1D-ResNet
The mechanical properties of steel are determined by its microstructure, which is closely related to its permeability profile. In thermal processing, layered structures are formed in steel and different layers have different mechanical and magnetic properties. Therefore, it is crucial to propose a practical method to monitor the change of permeability profile along the depth, which can indicate the evolution of the microstructure of steel during thermal processing, such as hot rolling. This paper presents a method for determining the layered structure and permeability profile of the steel by using pulsed eddy current testing (PECT), which offers better penetration ability. An analytical model has been deduced for calculating the time-domain pulsed eddy current (PEC) response from a Hall sensor of a triple-layer conductor system based on the inverse Laplace transform. It is found the Tau (τ) curve is closely related to the permeability profile of the conductor. For the inverse solution, the Simultaneous Iterative Reconstruction Technique (SIRT) is utilized to determine the permeability profile of the multilayered specimens from the measured response. The approximate Jacobian matrix (sensitivity matrix) is obtained by the perturbation method based on the Tau curve. However, the permeability profile suffers from smoothing effect and sharp features are lost. Deep learning (DL) algorithm based on the Multi-Scale 1D-ResNet model is therefore introduced to address this issue. Numerical simulations and experiments have been performed to evaluate the proposed method for permeability profile estimation with various materials and thicknesses. The DL method can achieve an accurate estimation of the plate permeability profile with a relative error under 5%.
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来源期刊
Ndt & E International
Ndt & E International 工程技术-材料科学:表征与测试
CiteScore
7.20
自引率
9.50%
发文量
121
审稿时长
55 days
期刊介绍: NDT&E international publishes peer-reviewed results of original research and development in all categories of the fields of nondestructive testing and evaluation including ultrasonics, electromagnetics, radiography, optical and thermal methods. In addition to traditional NDE topics, the emerging technology area of inspection of civil structures and materials is also emphasized. The journal publishes original papers on research and development of new inspection techniques and methods, as well as on novel and innovative applications of established methods. Papers on NDE sensors and their applications both for inspection and process control, as well as papers describing novel NDE systems for structural health monitoring and their performance in industrial settings are also considered. Other regular features include international news, new equipment and a calendar of forthcoming worldwide meetings. This journal is listed in Current Contents.
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