Effects of crosslinked rubber particles on rheological behaviors of ethylene-propylene-diene rubber/ polypropylene thermoplastic vulcanizates

A novel secondary vulcanization-dilution process was employed to prepare ethylene-propylene-diene rubber/polypropylene (EPDM/PP) thermoplastic vulcanizates (TPVs) with uniform size, controllable crosslinking density, and content of rubber particles to assess their significant impact on rheological behavior using Fourier-rheology, shedding light on the interplay between microstructural features and macroscopic material properties. Through the application of the time-concentration superposition principle, a broad reinforcement spectrum is established, enhancing the understanding of TPV structure-property relationships. Also studied is the Mullins effect of the TPVs at two different temperatures, contributing to a deeper understanding of their deformation mechanisms. The results offer valuable insights for the formulation and processing of TPVs, emphasizing the importance of tailored particle characteristics for optimizing material performance.