提高辊压浸渍法制备的竹材修剪刀物理和机械性能的机理

IF 5.6 1区 农林科学 Q1 AGRICULTURAL ENGINEERING Industrial Crops and Products Pub Date : 2024-11-08 DOI:10.1016/j.indcrop.2024.119962
Chen Yang , Yamei Zhang , Yahui Zhang , Wenji Yu
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引用次数: 0

摘要

竹纤维作为一种绿色环保的生物质材料,具有资源利用率高、强度高、产品附加值高等优点。然而,传统的竹纤维毡(T-BS)制备方法采用传统的笼式浸渍法,会导致定向竹纤维毡(OBFM)上的酚醛树脂分布不均匀。这种不均匀会导致竹纤维产品在应用过程中出现开裂和变形等缺陷。本研究采用辊压浸渍技术制备竹集成材(R-BS),并研究了该工艺对竹集成材物理性能的影响机制。通过观察竹材表面形貌、微观结构、OBFMs树脂分布以及竹材表面化学成分、表面润湿性、耐水性和力学性能,揭示了辊压浸渍法对竹材的影响机理。结果表明,与传统方法相比,辊压浸渍技术提高了树脂分布的均匀性和在定向结构材料中的渗透深度,从而有效改善了竹材的表面性能。此外,这种方法还能使竹材表面的平均孔径减小 14.87%,接触角增大 30.92%,吸水率(WAR)和厚度膨胀率(TSR)分别降低 13.76% 和 17.67%。此外,它还提高了 8.69 % 的摩尔值和 10.33 % 的硬度。这项研究为优化竹材清材的制备工艺和 OBFMs 浸渍工艺的连续生产提供了参考。
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Enhanced mechanism of physical and mechanical properties of bamboo scrimber prepared by roller-pressing impregnation method
Bamboo Scrimber, as a green and environmentally friendly biomass material, offers advantages such as high resource utilization, high strength, and high added value to products. However, the traditional preparation method for bamboo scrimber(T-BS), which utilizes the traditional cage impregnation method, results in uneven Phenol-Formaldehyde(PF) resin distribution to the oriented bamboo fiber mats(OBFMs). This unevenness can lead to defects such as cracking and deformation in bamboo scrimber products during application. This study employs roller-pressing impregnation technology to prepare bamboo scrimber(R-BS) and investigates the mechanisms by which this process affects the physical properties of bamboo scrimber. By observing the surface morphology, microstructure, resin distribution of OBFMs and surface chemical composition, surface wettability, water resistance, and mechanical properties of bamboo scrimber, the mechanism of the effect of the roller impregnation method on bamboo scrimber is revealed. The results show that, compared to traditional methods, roller-pressing impregnation technology enhances the uniformity of resin distribution and penetration depth within the OBFMs, thereby effectively improving the surface properties of bamboo scrimber. Additionally, this method reduces the average pore size on the surface of bamboo scrimber by 14.87 %, increases the contact angle by 30.92 %, and decreases the water absorption rate (WAR) and thickness swelling rate (TSR) by 13.76 % and 17.67 %, respectively. Furthermore, it enhances MOR by 8.69 % and hardness by 10.33 %. This study offers a reference for optimizing the preparation process of bamboo scrimber and the continuous production of the OBFMs impregnation process.
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来源期刊
Industrial Crops and Products
Industrial Crops and Products 农林科学-农业工程
CiteScore
9.50
自引率
8.50%
发文量
1518
审稿时长
43 days
期刊介绍: Industrial Crops and Products is an International Journal publishing academic and industrial research on industrial (defined as non-food/non-feed) crops and products. Papers concern both crop-oriented and bio-based materials from crops-oriented research, and should be of interest to an international audience, hypothesis driven, and where comparisons are made statistics performed.
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