Advancing neodymium permanent magnets with laser powder bed fusion technology: a comprehensive review of process–structure–property relationship

This comprehensive review delves into the critical relationship between process, structure, and properties in the context of manufacturing neodymium (NdFeB) permanent magnets using laser powder bed fusion (LPBF) technology. The article systematically explores how LPBF process parameters influence microstructural characteristics and, in turn, affect the magnetic performance of NdFeB magnets. Key areas of focus include the optimization of processing techniques, the selection and characteristics of material feedstock, and the microstructural features that are crucial to achieving desired magnetic properties. The review emphasizes how specific variations in LPBF processing can result in microstructures that either enhance or impair magnetic performance, providing valuable insights into the development of more efficient manufacturing strategies.