Morphological and dynamic mechanical properties of biobased epoxy composites with anisotropic, green carbon aerogels as reinforcement

Hierarchically porous, anisotropic, and green carbon aerogels (CAs) prepared from second most abundant and underutilized biopolymer lignin is used together with biobased epoxy resin to prepare green composite materials with superior mechanical properties. Green and facile preparation route involving ice-templating, lyophilization followed by carbonization was followed for the preparation of CAs. Ice-templating cooling rate is an important parameter in determining the porous structure of the CAs and by choosing a slower cooling rate bigger macropores can be achieved which facilitate the capillary impregnation of the epoxy resin through the CA structure. Hence in this study a cooling rate of 5 K/min was used and the CAs were prepared at 1000 °C from lignin/CNF suspensions containing 3, 5 and 7 wt% of total solid contents. Composites prepared using these CAs as reinforcements showed interesting morphologies which were analyzed using scanning electron microscopy and X-Ray microtomography. Prepared composites contained a mass fraction of 5–9 wt% of CAs. Composites showed remarkable 72 % higher dynamic mechanical properties compared to neat epoxy. Thus, this study introduces new synthesis strategy for carbon composites with completely biobased anisotropic CAs as oriented and strong reinforcements.