Thermophysical properties of AlxCoCrCuFeNi high entropy alloys

The Al_xCoCrCuFeNi (x = 0.25, 0.5, 1, 2) high entropy alloys (HEAs) were prepared by arc melting and spray casting techniques. Their microstructures, hardness, and thermophysical properties such as fusion enthalpy, entropy, thermal diffusion coefficients, thermal expansion coefficients, were investigated. XRD results indicated that Al_xCoCrCuFeNi (x = 0.25 and 0.5) alloys were composed of a high-entropy FCC phase and Cu-rich nanophase. As the Al content increased to 1 and 2, the phase structures included the AlNi-rich B2 phase, FeCr-rich A2 phase and Cu-rich nanophase. With the increased Al content, the microstructures of Al_xCoCrCuFeNi HEAs transitioned from coarse dendrites to petal-like dendrites, and the grains were continuously refined. Moreover, the Al additions reduced the density whereas increased the Vickers hardness of the alloys. The maximum hardness observed in Al₂CoCrCuFeNi HEA was approximately 2.4 times greater than that of the Al_0.25CoCrCuFeNi HEA. The thermal diffusion coefficients of alloys initially increased and subsequently decreased as the temperature elevated. The phase transformation induced by Al content was an effective method for rapidly homogenizing the internal temperature of alloys. Furthermore, the crystal structure, elemental segregation, lattice distortion, enthalpy and entropy of fusion, and lattice vibration frequency all mutually affected the thermal diffusion and expansion coefficients of Al_xCoCrCuFeNi HEAs.