Assessing the Effect of a Schwarz P Surface on the Oxygen Electroreduction Performance of Porous Single-Atom Catalysts

The surface curvature of catalysts has a decisive impact on their catalytic performance. However, the influence of a negative-Gaussian-curvature surface on the catalytic performance of porous catalysts has remained unexplored due to the lack of suitable samples. Bicontinuous-structured porous structures can serve as ideal models, but they are known as “Plumber's nightmare” due to their highly difficult preparation. Here, using metal–organic frameworks as the precursor and polymer cubosomes as the template, a bicontinuous mesoporous Fe single-atom catalyst (named bmFeSAC) with a Schwarz P surface is synthesized. The bmFeSAC catalyst has a large specific surface area of 916 m² g⁻¹ and uniformly distributed Fe-N₄ active sites with a 1.80 wt.% Fe content. The continuous channels enabled high utilization efficiency of the Fe-N₄ catalytic sites, while the negative-Gaussian-curvature surface enabled low reaction energy barrier. As an electrocatalyst of the oxygen reduction reaction, bmFeSAC delivered a high half-wave potential of 0.931 V versus. RHE in alkaline electrolyte, reaching the leading level among those of the reported state-of-the-art electrocatalysts. Furthermore, the bmFeSAC-based Zn-air batteries exhibited excellent performance, demonstrating the potential application of bmFeSAC. This study revealed that a bicontinuous-structured porous structure can improve catalytic activity by increasing the utilization ratio of catalytic sites and, more importantly, by regulating the electronic structure of catalyst surfaces through the negative-Gaussian-curvature.