基于改进canny的电池外壳尺寸测量

IF 8.9 2区 工程技术 Q1 ENERGY & FUELS Journal of energy storage Pub Date : 2025-04-01 Epub Date: 2025-02-14 DOI:10.1016/j.est.2025.115717
Hao Yuan , Xiang Xu , ShiYan Liu , Qinglin Zhang , Xiuhua Jiang , Chongyun Zang , Jiangguo Li , Boke Liang
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引用次数: 0

摘要

电池壳是锂电池的核心部件,对质量要求极高,其尺寸测量容易受个人因素影响,造成人为控制误差。针对电池壳体底部和顶部尺寸测量效率低、成本高的问题,提出了一种基于改进Canny算子的测量方法。首先,对图像采集系统进行设计,完成硬件平台的搭建,在Halcon中实现摄像机标定,采用RGB对图像进行灰度化处理,利用灰度值增强提高图像对比度,并利用改进的双边滤波去噪进行边缘检测、阈值分割和改进的Canny算子实现亚像素级尺寸测量,保证边缘定位的准确性。对比实验表明,本文算法测得的电池盒顶、底直径的绝对误差小于0.007 mm,相对误差小于0.06%,平均误差分别在0.0068 mm和0.0064 mm以内。测量速度仅为200 ms左右,比人工测量7 s以上要快得多,符合工业应用的要求。
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Battery case dimension measurement based on improved canny
The battery case is the core part of a lithium battery, the quality requirements are extremely high, and its size measurement is easily affected by personal factors, resulting in human-controlled errors. A method based on the improved Canny operator is proposed to aim at the problems of low efficiency and high cost in the dimension measurement of the bottom and top of the battery case. Firstly, the image acquisition system is designed to complete the construction of the hardware platform, the camera calibration is achieved in Halcon, RGB processes the image to greyscale and grey value enhancement is used to increase the image contrast, and the improved bilateral filter denoising performs the edge detection, the threshold segmentation and the improved Canny operator to achieve the sub-pixel level size measurement and ensure the accuracy of the edge positioning. Comparison experiments show that the absolute error of the top and bottom diameters of the battery case measured by the algorithm in this paper is less than 0.007 mm, the relative error is less than 0.06 %, and the average error is within 0.0068 mm and 0.0064 mm, respectively. The measurement speed is only about 200 ms, which is much faster than that of the manual measurement of more than 7 s, and it meets the requirements of industrial applications.
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来源期刊
Journal of energy storage
Journal of energy storage Energy-Renewable Energy, Sustainability and the Environment
CiteScore
11.80
自引率
24.50%
发文量
2262
审稿时长
69 days
期刊介绍: Journal of energy storage focusses on all aspects of energy storage, in particular systems integration, electric grid integration, modelling and analysis, novel energy storage technologies, sizing and management strategies, business models for operation of storage systems and energy storage developments worldwide.
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