低温处理对不同Co含量涂层硬质合金刀具力学性能和切削性能的影响

IF 5.4 2区 工程技术 Q2 ENGINEERING, MANUFACTURING CIRP Journal of Manufacturing Science and Technology Pub Date : 2025-07-01 Epub Date: 2025-02-25 DOI:10.1016/j.cirpj.2025.02.003
Yuan Gao , Zhi Chen , Yongguo Wang
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引用次数: 0

摘要

作为改善金属性能的一种辅助热处理工艺,深冷处理对硬质合金也有积极的作用。对不同钴含量(wc - 6% Co、wc - 8% Co和wc - 10% Co)的涂层硬质合金刀具进行- 196℃液氮低温处理,分别保温16和32 h,然后在200℃回火2 h。结果表明,低温处理对wc - 8% Co的影响最显著。残余压应力提高了704%,涂层与基体的附着力提高了24%,干摩擦磨损体积降低了81.1%。在GH202高温合金干式高速铣削加工中,采用接触式热电偶法测量了刀具的切削温度。使用扫描电子显微镜(SEM)和能量色散光谱(EDS)分析工具磨损,使用激光闪光分析评估工具的导热性。结果表明,与未经低温处理的刀具相比,wc - 8% Co的刀具寿命得到了最大的改善,提高了约93.1%。延长刀具寿命的原因之一是由于低温处理提高了刀具的导热性,提高了约3.5%。低温处理导致内应力变化,驱动键合相(Co相)马氏体转变,促进面心立方结构钴(α-Co)向六方密实结构钴(ε-Co)转变。
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The effect of cryogenic treatment on the mechanical properties and cutting performance of coated cemented carbide tools with different Co contents
As a supplementary heat treatment process to improve the properties of metals, cryogenic treatment also has a positive effect on cemented carbide. Coated cemented carbide tools with different cobalt contents (WC-6 %Co, WC-8 %Co, and WC-10 %Co) were subjected to cryogenic treatment at −196 °C using liquid nitrogen as the cooling medium, held for 16 and 32 h, respectively, followed by tempering at 200 °C for 2 h. The results showed that cryogenic treatment had the most significant effect on WC-8 %Co. The residual compressive stress increased by 704 %, the coating-substrate adhesion increased by 24 %, and the volume of dry friction and wear decreased by 81.1 %. In the dry high-speed milling of GH202 superalloys, the cutting temperature of the tool was measured using a contact thermocouple method. Tool wear was analyzed using scanning electron microscopy (SEM) and energy-dispersive spectroscopy (EDS), while the thermal conductivity of the tool was evaluated using the laser flash analysis. The results indicated that, compared to tools without cryogenic treatment, the tool life of WC-8 %Co showed the greatest improvement, increasing by approximately 93.1 %. One of the reasons for the enhanced tool life is the increase in the tool's thermal conductivity due to cryogenic treatment, which improved by approximately 3.5 %. Cryogenic treatment leads to the change of internal stress, drives the martensitic transformation of the bonding phase (Co phase), and promotes the transformation from cobalt of face-centered cubic structure (α-Co) to cobalt of hexagonal close-packed structure (ε-Co).
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来源期刊
CIRP Journal of Manufacturing Science and Technology
CIRP Journal of Manufacturing Science and Technology Engineering-Industrial and Manufacturing Engineering
CiteScore
9.10
自引率
6.20%
发文量
166
审稿时长
63 days
期刊介绍: The CIRP Journal of Manufacturing Science and Technology (CIRP-JMST) publishes fundamental papers on manufacturing processes, production equipment and automation, product design, manufacturing systems and production organisations up to the level of the production networks, including all the related technical, human and economic factors. Preference is given to contributions describing research results whose feasibility has been demonstrated either in a laboratory or in the industrial praxis. Case studies and review papers on specific issues in manufacturing science and technology are equally encouraged.
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