电沉积al取代β-TCP涂层对CF/PEEK复合材料界面强化的研究

IF 7.1 2区 材料科学 Q1 MATERIALS SCIENCE, COMPOSITES Composite Structures Pub Date : 2025-04-01 Epub Date: 2025-02-28 DOI:10.1016/j.compstruct.2025.119024
Yang Liu , Kaibao Wang , Huirong Le
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The analysis of XRD, FTIR, TG-DSC, and SEM with EDS of CF/Al-TCP powders confirmed the success of the coating and its composition consisting of <span><math><mrow><msub><mrow><mi>C</mi><mi>a</mi></mrow><mn>9</mn></msub><mi>A</mi><mi>l</mi><msub><mrow><mo>(</mo><mi>P</mi><msub><mi>O</mi><mn>4</mn></msub><mo>)</mo></mrow><mn>7</mn></msub></mrow></math></span>, β-TCP and <span><math><mrow><mi>A</mi><mi>l</mi><mi>P</mi><msub><mi>O</mi><mn>4</mn></msub></mrow></math></span>. Compared with bare CF (BCF), the contact angle with deionized water of CF/Al-TCP decreased by 14.2 %, and the surface energy of CF/Al-TCP increased by 16.2 %. Compared with BCF/PEEK, the flexural strength and flexural modulus of CF/Al-TCP/PEEK increased from 109 MPa and 5.129 GPa to 121.7 MPa and 5.182 GPa, respectively, with an increase of 11.6 % and 1.0 %. The predicted flexural modulus of CF/Al-TCP/PEEK composites using the finite element simulation method agreed well with the experimental results. 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引用次数: 0

摘要

本文研究了用al取代β-TCP (Al-TCP)改性碳纤维增强PEEK (CF/PEEK)的界面强化性能。采用电沉积法制备了包覆Al-TCP的短碳纤维(CF/Al-TCP),并通过固溶法和模压法制备了CF/Al-TCP/PEEK复合材料,CF/Al-TCP/PEEK复合材料的CF/Al-TCP含量为20%。对CF/Al-TCP粉末的XRD、FTIR、TG-DSC、SEM和EDS进行了分析,证实了涂层的成功,其组成为Ca9Al(PO4)7、β-TCP和AlPO4。与裸CF (BCF)相比,CF/Al-TCP与去离子水的接触角减小了14.2%,表面能提高了16.2%。与BCF/PEEK相比,CF/Al-TCP/PEEK的抗弯强度和抗弯模量分别从109 MPa和5.129 GPa提高到121.7 MPa和5.182 GPa,分别提高了11.6%和1.0%。用有限元模拟方法预测的CF/Al-TCP/PEEK复合材料的弯曲模量与实验结果吻合较好。CF/Al-TCP/PEEK的界面强化可以用CF增加的粗糙度(机械联锁理论)和表面润湿性(渗透吸附理论)来解释。这些发现表明,CF/Al-TCP/PEEK复合材料可以潜在地用于承重骨科应用。
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Interfacial strengthening of CF/PEEK composites by electrodeposition of Al-substituted β-TCP coating for load-bearing orthopedic implants
This article investigated the interfacial strengthening of carbon fiber reinforced PEEK (CF/PEEK) by modifying CF with Al-substituted β-TCP (Al-TCP). Short carbon fibers with Al-TCP coating (CF/Al-TCP) were prepared using the electrodeposition process, and CF/Al-TCP/PEEK composites with 20 wt% CF/Al-TCP were then obtained by the solution method and the compression molding. The analysis of XRD, FTIR, TG-DSC, and SEM with EDS of CF/Al-TCP powders confirmed the success of the coating and its composition consisting of Ca9Al(PO4)7, β-TCP and AlPO4. Compared with bare CF (BCF), the contact angle with deionized water of CF/Al-TCP decreased by 14.2 %, and the surface energy of CF/Al-TCP increased by 16.2 %. Compared with BCF/PEEK, the flexural strength and flexural modulus of CF/Al-TCP/PEEK increased from 109 MPa and 5.129 GPa to 121.7 MPa and 5.182 GPa, respectively, with an increase of 11.6 % and 1.0 %. The predicted flexural modulus of CF/Al-TCP/PEEK composites using the finite element simulation method agreed well with the experimental results. The interfacial strengthening of CF/Al-TCP/PEEK can be explained by CF’s increased roughness (mechanical interlocking theory) and surface wettability (infiltration adsorption theory). These findings suggest that the CF/Al-TCP/PEEK composites can potentially be utilized for load-bearing orthopedic applications.
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来源期刊
Composite Structures
Composite Structures 工程技术-材料科学:复合
CiteScore
12.00
自引率
12.70%
发文量
1246
审稿时长
78 days
期刊介绍: The past few decades have seen outstanding advances in the use of composite materials in structural applications. There can be little doubt that, within engineering circles, composites have revolutionised traditional design concepts and made possible an unparalleled range of new and exciting possibilities as viable materials for construction. Composite Structures, an International Journal, disseminates knowledge between users, manufacturers, designers and researchers involved in structures or structural components manufactured using composite materials. The journal publishes papers which contribute to knowledge in the use of composite materials in engineering structures. Papers deal with design, research and development studies, experimental investigations, theoretical analysis and fabrication techniques relevant to the application of composites in load-bearing components for assemblies, ranging from individual components such as plates and shells to complete composite structures.
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