基于拉削的表面工程新技术方法的创新

I. Shepelenko, E. Posviatenko, Y. Nemyrovskyi, V. Cherkun, I.P. Rybak
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引用次数: 0

摘要

本文致力于通过使用绘图来创造新的加工技术。确定了机械零件表面工程中最有效的工艺是混合工艺。这些技术的优点是,由于属于一个或不同的表面工程方法组的两个或多个不同的过程对零件的影响而获得新的效果。事实证明,在拉伸的基础上使用混合技术可以结合不同方法的优点,首先是冷塑性变形方法,与其他方法相结合。采用变形拉深提供了在表层有利的零件的压残余应力,增加了表面的耐磨性,以及零件的强度。研究结果允许将变形拉伸分类为一类表面工程方法。以内燃机汽缸套加工为例,开发了含变形、拉伸和精加工的无磨料减摩加工组合工艺。结果表明,采用变形拉深工艺可以显著提高涂层的质量。考虑了将变形拉深法与后续脉冲渗氮相结合的方法应用于复合方法的部件。提出了刀具产品氮化时,应设置混合工艺模式,以形成最有效的氮化区。在道路车辆零件加工的情况下,应特别注意获得扩散层。在拉伸的基础上,确定了所提供技术的效率。确定变形拉伸作为混合技术组成部分的进一步应用前景
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Creation of new technological methods for surface engineering based on broaching
The article is devoted to the creation of new processing technologies through the use of drawing. It is determined that the most effective processes of surface engineering of machine parts are hybrid technologies. The advantages of such technologies due to obtaining a new effect from the impact on the part by two or more dissimilar processes belonging to one or different groups of surface engineering methods are noted. It is proved that the use of hybrid technologies on the basis of stretching allows to combine the advantages of different methods, first of all cold plastic deformation methods, in combination with others. The use of deforming drawing provides in the surface layer favorable for the part of the compressive residual stresses, increase the wear resistance of the surface, as well as the strength of the part. The results of the research allowed to classify the deforming drawing as a class of surface engineering methods. On the example of processing of cylinder liners of internal combustion engines the combined technology containing operations of deforming drawing and finishing antifrictional non-abrasive processing is developed. It is shown that the use of deforming drawing has significantly improved the quality of antifriction coating. The use of deforming drawing to the component of the hybrid method with the subsequent pulsed nitriding is considered.It is established that when nitriding cutting tool products, hybrid process modes should be set in order to create the most effective nitride zone. In the case of processing of road vehicle parts, special attention should be paid to obtaining a diffusion layer. The efficiency of the offered technologies on the basis of stretching is established. Determining the prospects for further use of deforming drawing as an integral part of hybrid technologies
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来源期刊
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0.00%
发文量
28
审稿时长
10 weeks
期刊最新文献
Mechanisms of formation of wear-resistant dissipative structures in non-stationary lubrication conditions Research of Increase of the Wear Resistance of Machine Parts and Tools by Surface Alloying Substantiation of a rational program for the running-in of tribosystems Detection of changes in the characteristics and properties of friction zones of parts of tribocoupling systems and machine assemblies based on the entropy approach Study of the regularity of wear influence on the service life of cutting elements of bulldozers’ working bodies
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