Three-dimensional CFD study on thermo-hydraulic behaviour of finned tubes in a heat exchange system for heat transfer enhancement

Abstract The present study performs a three-dimensional CFD analysis to investigate the hydrodynamic and thermal properties of annular finned tubes in a heat exchange system. All computations are performed in the turbulent flow regime (4330 ≤ Re ≤ 8790), and the Transition SST model is applied for turbulence modelling. The impact of Prandtl number (0.7 ≤ Pr ≤ 50) on the various parameters, such as the heat transfer coefficient, heat transfer rate, and pressure drop, are considered. The results indicate that the thermo-hydraulic behaviour is significantly affected by incrementing both Reynolds and Prandtl numbers. The fin’s surface temperature distribution is examined to get a better insight into its thermal performance, and it is observed that the rear portion of the fin contributes the least to heat transfer. Other important parameters like the fin efficiency and Colburn heat transfer factor are found to significantly impact the performance of the heat exchange system for the above range of settings. The velocity contours show the horseshoe vortex formation near the fin-tube junction, and the channelling effect is observed between consecutive tubes. Different fluids are compared based on the j/f factor for enhanced heat transfer at the minimum possible flow resistance.