库存环境下的增材制造战略生产工艺设计

IF 2.4 3区 工程技术 Q3 ENGINEERING, MANUFACTURING Journal of Manufacturing Science and Engineering-transactions of The Asme Pub Date : 2023-08-29 DOI:10.1115/1.4063285
P. C. Chua, S. K. Moon, Y. Ng, Manel Lopez
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引用次数: 0

摘要

随着多年来增材制造(AM)的发展和逐渐成熟,AM已经到了可以在传统生产系统中实施的阶段。AM适用于小批量、高度定制的生产,在传统生产线中有多种实现AM的方法。本文的目的是提出一种战略设计方法,以互补的方式将AM与传统制造业结合起来,在按库存生产的环境中并行处理大量生产订单。通过假设传统制造中的一台机器可以使用AM进行操作,可以拆分生产订单。因此,生产可以同时通过传统工艺和AM工艺进行,后者能够在一个构建中生产各种按库存生产的零件。将一种具有调度和基于规则的启发式算法用于AM工艺构建板上的零件分配,以解决传统制造中AM的多目标实现问题,并将成本、调度和可持续性作为性能指标。通过使用不同数量的群体规模和世代数量获得拐点解,一项涉及用注塑工艺实施熔融沉积建模(FDM)工艺的行业案例研究的实验显示出成本的最大影响,即增加。除了材料效率外,进度安排和碳足迹目标也有所改善。
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Strategic Production Process Design with Additive Manufacturing in a Make-to-stock Environment
With the development and gradual maturity of additive manufacturing (AM) over the years, AM has reached a stage where implementation into a conventional production system becomes possible. With AM suitable for small volume of highly customized production, there are various ways of implementing AM in a conventional production line. The aim of this paper is to present a strategic design approach of implementing AM with conventional manufacturing in a complementary manner for parallel processing of production orders of large quantities in a make-to-stock environment. By assuming that a single machine in conventional manufacturing can be operated using AM, splitting of production orders is allowed. Therefore production can be conducted by both conventional and AM processes simultaneously, with the latter being able to produce various make-to-stock parts in a single build. A generic algorithm with a scheduling and rule-based heuristic for part allocation on build plate of AM process is used to solve a multi-objective implementation problem of AM with conventional manufacturing, with cost, scheduling and sustainability being the considered performance measures. By obtaining a knee-point solution using varying numbers of population size and generation number, an experiment involving an industry case study of implementing fused deposition modelling (FDM) process with injection moulding process shows the greatest impact, i.e., increase, in cost. Except for material efficiency, improvements are shown in scheduling and carbon footprint objectives.
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来源期刊
CiteScore
6.80
自引率
20.00%
发文量
126
审稿时长
12 months
期刊介绍: Areas of interest including, but not limited to: Additive manufacturing; Advanced materials and processing; Assembly; Biomedical manufacturing; Bulk deformation processes (e.g., extrusion, forging, wire drawing, etc.); CAD/CAM/CAE; Computer-integrated manufacturing; Control and automation; Cyber-physical systems in manufacturing; Data science-enhanced manufacturing; Design for manufacturing; Electrical and electrochemical machining; Grinding and abrasive processes; Injection molding and other polymer fabrication processes; Inspection and quality control; Laser processes; Machine tool dynamics; Machining processes; Materials handling; Metrology; Micro- and nano-machining and processing; Modeling and simulation; Nontraditional manufacturing processes; Plant engineering and maintenance; Powder processing; Precision and ultra-precision machining; Process engineering; Process planning; Production systems optimization; Rapid prototyping and solid freeform fabrication; Robotics and flexible tooling; Sensing, monitoring, and diagnostics; Sheet and tube metal forming; Sustainable manufacturing; Tribology in manufacturing; Welding and joining
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