Manufacturing of biodegradable Flax-PLA curvatures using a unique vacuum-temperature profile

In this research, the manufacturing of completely biodegradable composites with a unique single-step sheet consolidation method was discussed. Layers of unidirectional, coarse twill, and fine twill flax; and poly lactic acid (PLA) were used as the material system to manufacture cylindrical and spherical composite half-shells. The three processing parameters were vacuum pressure, temperature and time. Thickness, mass fraction, tensile strength, shear strength, shape conformance and biodegradability of the manufactured composites were experimentally determined. The composite specimens’ cross-sections were also observed under an optical microscope, to assess, the consolidation quality of the manufactured composites, that was represented by the composite thickness, and primarily governed by the polymer viscosity, and the transverse and in-plane fibre reinforcement permeability. Biodegradable Flax-PLA composites were successfully consolidated, within 5% tolerance of the targeted mass fractions and thickness values, conforming within 8% tolerance to the shape of the mould. The highest achieved shear strength, flexural modulus, tensile strength and elastic modulus, were 22 MPa, 19.9 GPa, 179 MPa and 19.5 GPa, respectively. This research will be valuable to develop, flat and curved biodegradable composites, for one-off or small scale productions, at a relatively low capital cost.