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Interfacial engineering of Poly(Ionic Liquid)-based composite electrolyte via ionic liquid modification for high-performance solid-state lithium batteries 高性能固态锂电池用离子液体改性聚离子液体基复合电解质界面工程研究
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.007
Qingfeng Liu , Yang Li , Qiufeng Huang , Lewen Yang , Caixia Zhang , Hucan Hong , Xugang Shu , Mingqiu Zhang , Wenhong Ruan , Fujie Yang
This study addresses the critical challenges of low ionic conductivity in polymer-based composite electrolytes for solid-state lithium batteries (SSLBs) arising from high interfacial impedance. A poly(ionic liquid) (PIL)-based composite electrolyte was engineered by modifying Li7La3Zr2O12 (LLZO) nanowire surfaces with pyridine-functionalized ionic liquid via electrostatic adsorption. This interfacial strategy constructs efficient Li+ transport pathways at the PIL/LLZO interface, significantly enhancing PIL chain segmental motion. The optimized electrolyte membrane achieves a high ionic conductivity of 2.79 × 10−4 S cm−1 at 25 °C. Symmetrical Li||Li cells demonstrate stable plating/stripping for 600 h, while the assembled LiFePO4||Li half cell delivers 169.81 mAh g−1 at 55 °C (0.5C rate) with 77.35 % capacity retention after 400 cycles, outperforming the unmodified system. This interfacial engineering approach provides a scalable strategy for developing high-performance SSLB electrolytes.
本研究解决了由于高界面阻抗而导致的聚合物基复合电解质的低离子电导率的关键挑战。采用静电吸附法,将吡啶功能化的离子液体修饰Li7La3Zr2O12 (LLZO)纳米线表面,制备了聚离子液体(PIL)基复合电解质。这种界面策略在PIL/LLZO界面构建了高效的Li+传输通道,显著增强了PIL链的节段运动。优化后的电解质膜在25℃时离子电导率为2.79 × 10−4 S cm−1。对称的Li||锂电池可以稳定地镀/剥离600小时,而组装的LiFePO4||锂半电池在55°C (0.5C)的温度下可以提供169.81 mAh g - 1,循环400次后容量保持率为77.35%,优于未修饰的系统。这种界面工程方法为开发高性能SSLB电解质提供了一种可扩展的策略。
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引用次数: 0
Role of fluorinated-component positioning in Li metal battery performance 氟化组件定位在锂金属电池性能中的作用
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.10.002
Linglan He , Junshi Zhang , Yue Ma , Mingfu Ye , Dawei Song , Hongzhou Zhang , Xixi Shi , Lianqi Zhang
To boost electrochemical performance, fluorine-containing constituents are often introduced into lithium metal batteries (LMBs) to achieve superior properties. However, the underlying mechanism governing positional effects of fluorinated species remains unclear. Herein, three typical gel polymer electrolytes: fluorinated solvent-dominated (FSD), fluorinated polymer-dominated (FPD), and dual-site fluorinated-dominated (DFD) are systematically fabricated to investigate the related influence. Ionic conductivity, XPS characterization and molecular dynamics confirm the contribution of fluorinated solvent to the formation of stable and anion-derived inorganic-rich solid electrolyte interphase (SEI) layer. Density functional theory (DFT) results demonstrate that fluorinated polymer exhibits enhanced interaction energies, leading to increased free ion concentration. While Consistent conclusions can be drawn from diffusion coefficient analysis and distribution of relaxation times (DRT) results. By synergistically combining the merits of fluorinated solvents and fluorinated polymer, an ionic conductivity of 1.19 mS cm−1 is obtained for DFD and a minor polarization of 12 mV is achieved over 8000 h at 1 mA cm−1 in Li//Li battery. After assembling with LiFePO4, capacity retentions of 91.3 % and 91.6 % are maintained after 200 cycles at 1C under 25 °C and 60 °C, showing exceptional cycling stability, respectively, particularly under elevated-temperature operating conditions.
为了提高电化学性能,通常将含氟成分引入锂金属电池(lmb)中以获得优异的性能。然而,控制氟化物种位置效应的潜在机制仍不清楚。本文系统制备了三种典型的凝胶聚合物电解质:氟化溶剂主导(FSD)、氟化聚合物主导(FPD)和双位点氟化主导(DFD),以研究其相关影响。离子电导率、XPS表征和分子动力学证实了氟化溶剂对形成稳定的阴离子衍生的富无机固体电解质间相(SEI)层的贡献。密度泛函理论(DFT)结果表明,氟化聚合物表现出增强的相互作用能,导致自由离子浓度增加。而从扩散系数分析和弛豫时间(DRT)分布结果可以得出一致的结论。通过将氟化溶剂和氟化聚合物的优点协同结合,在Li//Li电池中,DFD的离子电导率为1.19 mS cm - 1,在1 mA cm - 1下,在8000 h内实现了12 mV的小极化。在与LiFePO4组装后,在25°C和60°C下进行200次循环后,其容量保留率分别保持在91.3%和91.6%,表现出优异的循环稳定性,特别是在高温操作条件下。
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引用次数: 0
Flexible polyurethane-based phase change composites with ultra-fast curing and thermal management capabilities 具有超快速固化和热管理能力的柔性聚氨酯相变复合材料
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.002
Xinbo Zheng , Yongshuang Xiao , Zhaozhang Zhao , Chao Fang , Xinyue Song , Yan Cao , Qiaole Hu , Jintao Huang , Xifang Shi , Yonggang Min , Wenhong Ruan
Phase change material (PCM) have several drawbacks, including liquid leakage, solid brittleness, low thermal conductivity and monofunctionality. In order to address these shortcomings, this study used polyurethane (PU) as the flexible packaging materials, palmitic acid (PA) as the phase change material, and h-BN as a thermal conductivity enhancer to create BN/PUPCM composite films with spatial network structure using prepolymerization crosslinking and physical mixing. The latent heat and thermal conductivity of the films can be efficiently enhanced by the PA and h-BN dispersed throughout the matrix structure. The composite film with R value of 1.5 and PCM content of 30 % has a good heat storage capacity, and its latent heat can reach 102.3 J/g. The BN/PUPCM@30 composite film exhibited a good mechanical performance, achieving a tensile strength of 12.0 MPa coupled with exceptional ductility (457.0 % elongation at break). The energy storage capacity of BN/PUPCM@30 remained constant even after 100 heating/cooling cycles, suggesting reversible energy storage capability and long-term thermal dependability. Furthermore, the BN/PUPCM@30 composite film displayed ultra-fast curing properties, achieving complete film formation within 4 min at 90 °C. Furthermore, introducing h-BN significantly improves the photothermal conversion and absorption of PUPCM, raising the temperature of the composite film by 4.9 °C, as can be seen from the infrared thermography. During the cooling process, an excellent temperature control capability was demonstrated by a constant temperature plateau lasting approximately 300 s. This work offers a novel method for creating polyurethane-based composite PCM with ultra-fast curing and thermal management capabilities.
相变材料(PCM)存在一些缺点,包括液体泄漏、固体脆性、导热系数低和功能单一。为了解决这些不足,本研究以聚氨酯(PU)为软包装材料,棕榈酸(PA)为相变材料,h-BN为导热增强剂,采用预聚合交联和物理混合的方法制备了具有空间网络结构的BN/PUPCM复合薄膜。分散在基体结构中的PA和h-BN可以有效地提高薄膜的潜热和导热系数。当R值为1.5,PCM含量为30%时,复合膜具有良好的储热能力,潜热可达102.3 J/g。BN/PUPCM@30复合膜具有良好的力学性能,抗拉强度达到12.0 MPa,具有良好的延展性(断裂伸长率为457.0%)。即使经过100次加热/冷却循环,BN/PUPCM@30的储能容量仍保持不变,表明其具有可逆的储能能力和长期的热可靠性。此外,BN/PUPCM@30复合膜显示出超快速固化性能,在90°C下可在4分钟内完全成膜。此外,h-BN的引入显著提高了PUPCM的光热转换和吸收,从红外热像图可以看出,复合膜的温度提高了4.9℃。在冷却过程中,通过持续约300 s的恒温平台,证明了优异的温度控制能力。这项工作为创建具有超快速固化和热管理能力的聚氨酯基复合PCM提供了一种新方法。
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引用次数: 0
Shape memory polyimides with large strain and high temperature resistance based on covalent-noncovalent dual-crosslinked networks 基于共价-非共价双交联网络的大应变耐高温形状记忆聚酰亚胺
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.014
Xiuting Li , Xinyan Zhou , Rui Shang , Qingsong Xu , Jie Dong , Xin Zhao , Qinghua Zhang
High-temperature shape memory polymers (SMPs) often face inherent trade-offs between strain capacity and thermal stability. To address this challenge, we develop a novel shape memory polyimide (SMPI) that concurrently achieves record-breaking high temperature resistance and shape memory performance with a glass transition temperature (Tg) exceeding 230 °C, recoverable strain capabilities surpassing 450 %, and shape recovery higher than 99.5 %. This optimal performance balance stems from the synergistic interplay of molecular chain flexibility, dynamic hydrogen bonds, and covalent cross-linking networks. Molecular simulations and experimental analyses reveal the cooperative mechanisms between dynamic hydrogen bonds and covalent networks. Specifically, upon thermal activation, temperature-dependent dynamic hydrogen bonds dissociate, facilitating large-strain deformability. Conversely, upon cooling, their recombination restricts polymer chain mobility, enhancing shape fixity. Concurrently, the covalent cross-linking network suppresses plastic deformation during shape programming and accelerates shape recovery. Furthermore, we engineered polyimide fiber-reinforced SMPI composites that exhibited two-way shape memory behavior with 100 % cyclic retention over 10 cycles, demonstrating their potential to be applied in aerospace actuators and intelligent robots in extreme environments.
高温形状记忆聚合物(SMPs)经常面临应变能力和热稳定性之间的内在权衡。为了应对这一挑战,我们开发了一种新型形状记忆聚酰亚胺(SMPI),同时实现了破纪录的耐高温和形状记忆性能,玻璃化转变温度(Tg)超过230°C,可恢复应变能力超过450%,形状恢复高于99.5%。这种最佳性能平衡源于分子链柔韧性、动态氢键和共价交联网络的协同相互作用。分子模拟和实验分析揭示了动态氢键和共价网络之间的合作机制。具体来说,在热活化后,温度相关的动态氢键解离,促进大应变变形能力。相反,在冷却时,它们的重组限制了聚合物链的流动性,增强了形状的固定性。同时,共价交联网络抑制形状编程过程中的塑性变形,加速形状恢复。此外,我们设计了聚酰亚胺纤维增强的SMPI复合材料,该复合材料具有双向形状记忆行为,在10次循环中保持100%的循环保持,证明了它们在极端环境下应用于航空航天执行器和智能机器人的潜力。
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引用次数: 0
A multifunctional hybrid MXene/ZIF/semiconductor-based coating for photocatalytic degradation and long-term marine corrosion protection 一种用于光催化降解和长期海洋防腐的多功能MXene/ZIF/半导体复合涂层
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.010
Reza Ghamarpoor , Bahram Ramezanzadeh
In this study, a multifunctional hybrid nanocomposite coating, designated as NanoTri-Shield, was developed to enhance both photocatalytic activity and long-term corrosion protection in saline environments. The innovation lies in the hierarchical integration of aminopropyltriethoxysilane (APTES)-functionalized Mo3C2Tx MXene (AMX) with CeO2-decorated mixed-ligand-etched ZIF nanocarriers (Ce@LZIF) and embedded zinc/phosphate (ZP) corrosion inhibitors within a unified protective system. The synthesis route employs a sequential sol–gel encapsulation and ligand-induced etching technique, enabling optimal dispersion and interfacial compatibility of nanofillers within the epoxy matrix. Photocatalytic tests showed 97 % degradation of methylene blue (MB) under UV and 80 % under visible light, driven by superoxide (O2•-) and hydroxyl (OH) radicals, confirmed by ESR and radical scavenging studies. The electron transfer mechanism facilitated by MXene sheets significantly suppressed recombination, yielding superior photo-reactivity. Recyclability tests over five cycles revealed negligible loss in catalytic performance, confirming structural durability. Electrochemical impedance spectroscopy (EIS) and salt spray evaluations revealed outstanding anti-corrosion performance. After 90 days of immersion in 3.5 wt% NaCl, the intact E-ZP/Ce@LZIF/AMX coating retained an impedance modulus |Z|0.01Hz of 1.26 × 1010 Ω cm2. The E-ZP/Ce@LZIF/AMX coating showed self-healing index up to 1.947, Rt 126510 Ω cm2, and Rct 119310 Ω cm2, maintaining superior anti-corrosion performance over 72 h in 3.5 % NaCl. These findings highlight the promise of this hybrid system for photocatalyst and marine coating applications.
在这项研究中,开发了一种多功能杂化纳米复合涂层,称为NanoTri-Shield,以提高盐环境中的光催化活性和长期腐蚀保护。创新之处在于将氨丙基三乙氧基硅烷(APTES)功能化的Mo3C2Tx MXene (AMX)与ceo2修饰的混合配体蚀刻的ZIF纳米载体(Ce@LZIF)和嵌入的锌/磷酸(ZP)缓蚀剂分层集成在一个统一的保护系统中。该合成路线采用了顺序溶胶-凝胶包封和配体诱导蚀刻技术,使纳米填料在环氧树脂基体中具有最佳的分散和界面相容性。光催化实验表明,在超氧化物(O2•-)和羟基(OH•)自由基的驱动下,亚甲基蓝(MB)在紫外和可见光下的降解率分别为97%和80%,经ESR和自由基清除研究证实。MXene薄片促进的电子转移机制显著抑制了复合,产生了优异的光反应性。五次循环的可回收性测试显示,催化性能的损失可以忽略不计,证实了结构的耐久性。电化学阻抗谱(EIS)和盐雾评价显示了优异的防腐性能。在3.5 wt% NaCl中浸泡90天后,完整的E-ZP/Ce@LZIF/AMX涂层保持了1.26 × 1010 Ω cm2的阻抗模量|Z|0.01Hz。E-ZP/Ce@LZIF/AMX涂层的自愈指数为1.947,Rt为126510 Ω cm2, Rct为119310 Ω cm2,在3.5% NaCl溶液中保持72 h的优异防腐性能。这些发现突出了这种混合系统在光催化剂和海洋涂层应用中的前景。
{"title":"A multifunctional hybrid MXene/ZIF/semiconductor-based coating for photocatalytic degradation and long-term marine corrosion protection","authors":"Reza Ghamarpoor ,&nbsp;Bahram Ramezanzadeh","doi":"10.1016/j.aiepr.2025.09.010","DOIUrl":"10.1016/j.aiepr.2025.09.010","url":null,"abstract":"<div><div>In this study, a multifunctional hybrid nanocomposite coating, designated as NanoTri-Shield, was developed to enhance both photocatalytic activity and long-term corrosion protection in saline environments. The innovation lies in the hierarchical integration of aminopropyltriethoxysilane (APTES)-functionalized Mo<sub>3</sub>C<sub>2</sub>Tx MXene (AMX) with CeO<sub>2</sub>-decorated mixed-ligand-etched ZIF nanocarriers (Ce@LZIF) and embedded zinc/phosphate (ZP) corrosion inhibitors within a unified protective system. The synthesis route employs a sequential sol–gel encapsulation and ligand-induced etching technique, enabling optimal dispersion and interfacial compatibility of nanofillers within the epoxy matrix. Photocatalytic tests showed 97 % degradation of methylene blue (MB) under UV and 80 % under visible light, driven by superoxide (O<sub>2</sub><sup>•-</sup>) and hydroxyl (OH<sup>•</sup>) radicals, confirmed by ESR and radical scavenging studies. The electron transfer mechanism facilitated by MXene sheets significantly suppressed recombination, yielding superior photo-reactivity. Recyclability tests over five cycles revealed negligible loss in catalytic performance, confirming structural durability. Electrochemical impedance spectroscopy (EIS) and salt spray evaluations revealed outstanding anti-corrosion performance. After 90 days of immersion in 3.5 wt% NaCl, the intact E-ZP/Ce@LZIF/AMX coating retained an impedance modulus |Z|<sub>0.01Hz</sub> of 1.26 × 10<sup>10</sup> Ω cm<sup>2</sup>. The E-ZP/Ce@LZIF/AMX coating showed self-healing index up to 1.947, R<sub>t</sub> 126510 Ω cm<sup>2</sup>, and R<sub>ct</sub> 119310 Ω cm<sup>2</sup>, maintaining superior anti-corrosion performance over 72 h in 3.5 % NaCl. These findings highlight the promise of this hybrid system for photocatalyst and marine coating applications.</div></div>","PeriodicalId":7186,"journal":{"name":"Advanced Industrial and Engineering Polymer Research","volume":"9 1","pages":"Pages 85-106"},"PeriodicalIF":12.0,"publicationDate":"2026-01-01","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"","citationCount":null,"resultStr":null,"platform":"Semanticscholar","paperid":"146057551","PeriodicalName":null,"FirstCategoryId":null,"ListUrlMain":null,"RegionNum":0,"RegionCategory":"","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":"","EPubDate":null,"PubModel":null,"JCR":null,"JCRName":null,"Score":null,"Total":0}
引用次数: 0
A novel degradable three-dimensional binder DSM-g-PAA-c-PEG for a high-performance Si anode in lithium-ion batteries 一种新型可降解三维粘结剂DSM-g-PAA-c-PEG,用于锂离子电池的高性能硅负极
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.011
Zijian Zhao, Zhenyang Zheng, Kaixiang Chen, Mengqi Ma, Mingqiu Zhang, Wenhong Ruan
Silicon anodes have been extensively researched due to their high capacity and potential to revolutionize energy storage. However, during lithiation and delithiation cycles, the volume expansion of silicon anodes can lead to mechanical damage and significant capacity decay. To address this issue, three-dimensional polymer binders have been introduced to suppress volume changes by providing mechanical support. Although cross-linking in these binders improves their robustness, current options with high molecular weights and cross-linked structures are not biodegradable. To provide an environmentally friendly solution, we propose grafting degradable starch microspheres (DSM) with poly(acrylic acid) (PAA) and cross-linking with polyethylene glycol (PEG) to form DSM-g-PAA-c-PEG, a binder that demonstrates strong adhesive properties and superior mechanical strength compared to PAA. The UV–Visible spectrum confirms DSM's continued degradability. After cycling the Si@DSM-g-PAA-c-PEG anode 100 times at 0.25C, it achieves a capacity retention rate of 58.1 % with a reversible capacity of 2127.8 mAh g−1. This work provides new insight into the engineering of next-generation silicon electrode using an environmentally-friendly binding strategy, which may advance the large-scale industrial application of lithium-ion batteries.
硅阳极由于其高容量和革命性的能量存储潜力而受到广泛的研究。然而,在锂化和衰竭循环过程中,硅阳极的体积膨胀会导致机械损伤和显著的容量衰减。为了解决这个问题,三维聚合物粘合剂被引入,通过提供机械支撑来抑制体积变化。虽然这些粘合剂中的交联提高了它们的鲁棒性,但目前具有高分子量和交联结构的选择是不可生物降解的。为了提供一种环保的解决方案,我们提出将可降解淀粉微球(DSM)与聚丙烯酸(PAA)接枝,并与聚乙二醇(PEG)交联形成DSM-g-PAA-c-PEG,这种粘合剂与PAA相比具有很强的粘合性能和更高的机械强度。紫外可见光谱证实了DSM的持续可降解性。在0.25C下循环Si@DSM-g-PAA-c-PEG阳极100次后,其容量保持率为58.1%,可逆容量为2127.8 mAh g−1。本研究为下一代硅电极的环保结合提供了新的思路,有望推动锂离子电池的大规模工业应用。
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引用次数: 0
Systematic metabolic engineering of Photobacterium sp. TLY01 for high-yield biosynthesis of poly(3-hydroxybutyrate-co-4-hydroxybutyrate) 光细菌sp. TLY01高产生物合成聚(3-羟基丁酸-co-4-羟基丁酸)的系统代谢工程
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.012
Meng-Ru Wang , Xueqi Song , Siyan Tao, Zheng-Jun Li
Poly(3-hydroxybutyrate-co-4-hydroxybutyrate) (P34HB) is a biodegradable copolymer with considerable potential in biomedical and industrial applications. This study presents the first systematic metabolic engineering of Photobacterium sp. TLY01 for efficient production of P34HB. Multiple pathways for 4-hydroxybutyrate (4HB) monomer supply were engineered, including those utilizing γ-butyrolactone (GBL), 1,4-butanediol (BDO), and a de novo route from glycerol. Notably, Photobacterium sp. TLY01 demonstrated remarkable tolerance to GBL, and achieved up to 90 mol% 4HB incorporation via heterologous expression of the CoA transferase gene orfZ. The introduction of dhaT and aldD from Pseudomonas putida enabled 4HB synthesis from BDO. To establish a fully glycerol-based system, a succinate-derived 4HB pathway from Clostridium kluyveri was introduced, while three native gabD genes were deleted to redirect carbon flow toward 4HB formation, enabling P34HB production without exogenous precursors. Furthermore, deletion of gltA combined with supplementation of tricarboxylic acid cycle intermediates enhanced polymer biosynthesis, increasing P34HB titers by 3–4 times to approximately 15 g/L in shake-flasks. Fed-batch fermentation using the engineered strain TPS4O ΔgltA achieved a P34HB titer of 90.61 g/L with a yield of 0.44 g/g glycerol. These results establish a sustainable and scalable platform for P34HB production using a Vibrionaceae chassis.
聚(3-羟基丁酸-co-4-羟基丁酸)(P34HB)是一种可生物降解的共聚物,在生物医学和工业应用中具有相当大的潜力。本研究首次对光杆菌sp. TLY01进行了系统代谢工程,以高效生产P34HB。设计了4-羟基丁酸酯(4HB)单体供应的多种途径,包括利用γ-丁内酯(GBL)、1,4-丁二醇(BDO)和甘油的新途径。值得注意的是,Photobacterium sp. TLY01对GBL表现出了显著的耐受性,并通过异源表达CoA转移酶基因orfZ实现了高达90 mol%的4HB掺入。从恶臭假单胞菌中引入的dhaT和aldD使BDO合成4HB成为可能。为了建立一个完全基于甘油的系统,我们引入了来自克卢韦梭菌的琥珀酸衍生的4HB途径,同时删除了三个天然gabD基因,将碳流定向到4HB的形成,使P34HB的产生没有外源前体。此外,删除gltA并补充三羧酸循环中间体可以增强聚合物的生物合成,将摇瓶中的P34HB滴度提高3-4倍,达到约15 g/L。采用工程菌株tps40o ΔgltA补料分批发酵,P34HB滴度为90.61 g/L,甘油产量为0.44 g/g。这些结果为使用弧菌科底盘生产P34HB建立了一个可持续和可扩展的平台。
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引用次数: 0
Oligomer engineering enabling high-performance Poly(phenylene oxide) resins for high-frequency/speed copper clad laminates 低聚物工程使高性能聚(环氧苯)树脂用于高频/高速覆铜层压板
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.003
Zhiyong Zhen , Xianping Zeng , Xiangxing Zeng , Dong Tang , Zetong Ma , Zhongke Yuan , Xudong Chen
Poly (phenylene oxide) (PPO), recognized for its exceptional dielectric properties, serves as a preferred matrix resin for high-frequency and high-speed copper-clad laminates (CCLs). However, research on functionalized PPO resins is constrained by synthesis challenges, relying primarily on two commercial resins with fixed molecular weights/distributions and insufficient end-group functionalization. These exhibit performance bottlenecks in higher-grade CCLs applications, and crucially, lack systematic studies on the structure-processing-property relationships governed by tunable precursor oligomer polymerization degrees (DP). This work employs precursor oligomer engineering via direct copolymerization with methacrylic anhydride (MMA) as the capping agent to synthesize a series of PPOn-MMA oligomers (DP, n = 5–25) featuring an ultrahigh difunctional group content (>97 %). These oligomers were blended with hydrocarbon resin, flame retardant, and crosslinker to prepare glass fiber-reinforced composites. Results demonstrate that the oligomer (DP, n = 5) significantly dictates processing behavior and performance: the system exhibits a minimum viscosity of 80 Pa⋅s (much lower than 700⋅Pa s for commercial resin), a 38.6 % increase in flexural strength, a glass transition temperature (Tg) elevated to 241 °C, and a 96.7 % increase in crosslinking density. The coefficient of thermal expansion (CTE) value is reduced to 8.6 ppm/°C (40–240 °C). Furthermore, it achieves an extremely low dielectric loss (Df = 0.0044) at 10 GHz with weak frequency dependence. This oligomer engineering strategy delivers superior processability, thermal resistance, mechanical strength, and dielectric properties. It elucidates the critical DP–processing–performance relationships, providing fundamental insights and technical pathways for developing high-performance functionalized low-molecular-weight PPO resins for next-generation high-frequency/high-speed CCLs.
聚(苯基氧化物)(PPO)以其优异的介电性能而闻名,是高频和高速覆铜层压板(ccl)的首选基体树脂。然而,功能化PPO树脂的研究受到合成挑战的限制,主要依赖于两种分子量/分布固定且端基功能化不足的商用树脂。这些在高档ccl应用中表现出性能瓶颈,而且至关重要的是,缺乏对可调前驱体低聚物聚合度(DP)控制的结构-加工-性能关系的系统研究。本研究采用前驱体工程技术,以甲基丙烯酸酐(MMA)为封盖剂,通过直接共聚,合成了一系列双官能团含量极高(> 97%)的PPOn-MMA低聚物(DP, n = 5-25)。将这些低聚物与碳氢树脂、阻燃剂和交联剂共混制备玻璃纤维增强复合材料。结果表明,低聚物(DP, n = 5)显著影响了加工行为和性能:体系的最小粘度为80 Pa·Pa·s(远低于商用树脂的700⋅Pa·s),弯曲强度提高38.6%,玻璃化转变温度(Tg)提高到241°C,交联密度提高96.7%。热膨胀系数(CTE)值降至8.6 ppm/℃(40 ~ 240℃)。此外,它在10 GHz时具有极低的介电损耗(Df = 0.0044),频率依赖性较弱。这种低聚物工程策略提供了卓越的可加工性、耐热性、机械强度和介电性能。它阐明了关键的dp -加工性能关系,为开发用于下一代高频/高速ccl的高性能功能化低分子量PPO树脂提供了基本见解和技术途径。
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引用次数: 0
Efficient fabrication of flexible thermoplastic elastomer/carbon nanotubes piezoresistive sensor with surface microstructures and interface micropores for human motion monitoring 具有表面微结构和界面微孔的柔性热塑性弹性体/碳纳米管压阻传感器的高效制造
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.004
Rui Tong , Kai Xiong , Weilong Zhou , Kang Zhou , Yu Du , Jiabao Lu , Heng Xie , Ting Wu , Jinping Qu
Flexible piezoresistive sensors are pivotal for next-generation wearable electronics, yet are fundamentally constrained by the sensitivity-range-stability trade-off inherent in conventional monoscale architectures. Herein, an efficient method that combines extrusion compression molding and sacrificial templating is proposed for the large-scale fabrication of the dual-microstructured thermoplastic elastomer (TPE)/carbon nanotubes (CNTs) sensor (MTCS). Through synergistic coordination between surface micropillar arrays and interface micropores, the MTCS achieves a 200 kPa detection range and sensitivity of up to 2.324 kPa−1. At the same time, the sensor exhibits minimal signal degradation following 2000 compression cycles and demonstrates a response time of 146 ms. The micropillar/micropore coordination enables dynamic reconstruction of conductive networks during compression. Micropore collapse enhances through-threshold conduction while micropillar deformation enlarges surface contact area. The MTCS achieves a balanced optimization of sensitivity, detection range, and stability while possessing the advantage of large-scale manufacturing, with performance sufficient to meet demands in scenarios like routine human motion monitoring. The proposed strategy offers a promising approach for advancing the development of flexible piezoresistive sensors.
柔性压阻式传感器是下一代可穿戴电子产品的关键,但从根本上受到传统单尺度架构固有的灵敏度-范围-稳定性权衡的限制。本文提出了一种采用挤压成型和牺牲模板相结合的方法,用于大规模制备双微结构热塑性弹性体(TPE)/碳纳米管(CNTs)传感器(MTCS)。通过表面微柱阵列和界面微孔的协同配合,MTCS实现了200 kPa的检测范围和高达2.324 kPa−1的灵敏度。同时,该传感器在2000个压缩循环后表现出最小的信号退化,并显示出146毫秒的响应时间。微柱/微孔协同可以在压缩过程中动态重建导电网络。微孔崩塌增强了通阈导,微柱变形增大了表面接触面积。MTCS在具有规模化制造优势的同时,实现了灵敏度、检测范围和稳定性的平衡优化,其性能足以满足日常人体运动监测等场景的需求。所提出的策略为推进柔性压阻传感器的发展提供了一条有前途的途径。
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引用次数: 0
Diisocyanate-induced dynamic vulcanization and interfacial compatibilization toward mechanically robust PPC-P/PLA blends with enhanced foamability 二异氰酸酯诱导的动态硫化和界面增容对机械坚固的PPC-P/PLA共混物具有增强的发泡性
IF 12 Q1 MATERIALS SCIENCE, COMPOSITES Pub Date : 2026-01-01 DOI: 10.1016/j.aiepr.2025.09.005
Change Wu , Yu Ding , Min Xiao , Dongmei Han , Sheng Huang , Shuanjin Wang , Yuezhong Meng
Poly(propylene carbonate-co-phthalate) (PPC–P), limited by inferior melt strength and heat resistance, exhibits poor foamability and thermal stability. This study enhances PPC-P through biodegradable PLA incorporation and HDI-induced dynamic vulcanization of terminal hydroxyl groups, improving the interfacial compatibility. The gel contents, rheological properties, crystallization behaviours, mechanical properties, compatibility and microstructures of the PPC-P/PLA blends are investigated in detail. By adjusting the compatibilizer-NCO dosage and PLA contents, the melt strength and viscoelasticity of the blends are effectively enhanced and regulated. Enhanced interfacial compatibility among PPC-P and PLA phases, improves the tensile strength and elongation at break of PPC-P/PLA composites, with values of 48.2 MPa and 12.9 %, respectively. By using the sub-critical CO2 as blowing agent, light weight and low-shrinkage PPC-P/PLA foams with well refined cell structures are successfully obtained, which can be attributed to the improved melt strength and the induced thermal stability. The relationship between the crosslinked-crystalline network and the foam quality are established, including CO2 solubility, cell microstructure, and dimensional stability. PPC-P/PLA foams show refined microstructures (cell size <50 μm, cell density >1.5 × 109 cells/cm3, VER >20), and low shrinkage (<25 %). Here, the crosslinks and crystals play multiple essential roles in increasing the melt strength and foamability of PPC-P, providing a widely applicable low-shrinkage strategy, which is crucial for the biodegradable foams.
聚碳酸丙烯-邻苯二甲酸酯(PPC-P)由于熔体强度和耐热性较差,发泡性和热稳定性较差。本研究通过可生物降解的PLA掺入和hdi诱导的末端羟基动态硫化来增强PPC-P,改善界面相容性。详细研究了PPC-P/PLA共混物的凝胶含量、流变性能、结晶行为、力学性能、相容性和微观结构。通过调节增容剂nco的用量和PLA的含量,可以有效地提高和调节共混物的熔体强度和粘弹性。PPC-P与PLA相界面相容性增强,提高了PPC-P/PLA复合材料的抗拉强度和断裂伸长率,分别达到48.2 MPa和12.9%。使用亚临界CO2作为发泡剂,成功地获得了重量轻、收缩小、孔结构精细的PPC-P/PLA泡沫,这主要归功于熔体强度的提高和诱导热稳定性的提高。建立了交联结晶网络与泡沫质量的关系,包括CO2溶解度、孔微观结构和尺寸稳定性。PPC-P/PLA泡沫具有精细的微观结构(孔尺寸<;50 μm,孔密度>;1.5 × 109孔/cm3, VER >20)和低收缩率(< 25%)。在这里,交联和晶体在提高PPC-P的熔融强度和发泡性方面发挥了多种重要作用,为生物降解泡沫提供了广泛适用的低收缩策略,这对生物降解泡沫至关重要。
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Advanced Industrial and Engineering Polymer Research
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