{"title":"带结构芯的增材制造薄板的深拉伸性能","authors":"Stephan Rosenthal, Marlon Hahn, A. Erman Tekkaya","doi":"10.1007/s12289-023-01739-2","DOIUrl":null,"url":null,"abstract":"<div><p>The deep drawability of additively manufactured stainless steel sheets with a core structure is investigated. By fracture forming limit diagrams it is shown that the additively manufactured sheets reveal good formability. The deep drawing process is analyzed numerically and the numerical models are validated experimentally. The main failure mode is a fracture of the face sheets. No severe deformation of the core structure was encountered, leading to the fact that the parts keep their structural integrity after the deep drawing process. It is shown that the process forces can reasonably be predicted by a modified Siebel’s method. A process window diagram is derived, e.g. showing a maximum deep drawing ratio <i>β</i><sub>max</sub> = 1.4 for honeycomb structures with a relative core density of <i>ρ</i><sub>core</sub> = 0.22.</p></div>","PeriodicalId":591,"journal":{"name":"International Journal of Material Forming","volume":null,"pages":null},"PeriodicalIF":2.6000,"publicationDate":"2023-02-14","publicationTypes":"Journal Article","fieldsOfStudy":null,"isOpenAccess":false,"openAccessPdf":"https://link.springer.com/content/pdf/10.1007/s12289-023-01739-2.pdf","citationCount":"0","resultStr":"{\"title\":\"Deep drawability of additively manufactured sheets with a structured core\",\"authors\":\"Stephan Rosenthal, Marlon Hahn, A. Erman Tekkaya\",\"doi\":\"10.1007/s12289-023-01739-2\",\"DOIUrl\":null,\"url\":null,\"abstract\":\"<div><p>The deep drawability of additively manufactured stainless steel sheets with a core structure is investigated. By fracture forming limit diagrams it is shown that the additively manufactured sheets reveal good formability. The deep drawing process is analyzed numerically and the numerical models are validated experimentally. The main failure mode is a fracture of the face sheets. No severe deformation of the core structure was encountered, leading to the fact that the parts keep their structural integrity after the deep drawing process. It is shown that the process forces can reasonably be predicted by a modified Siebel’s method. A process window diagram is derived, e.g. showing a maximum deep drawing ratio <i>β</i><sub>max</sub> = 1.4 for honeycomb structures with a relative core density of <i>ρ</i><sub>core</sub> = 0.22.</p></div>\",\"PeriodicalId\":591,\"journal\":{\"name\":\"International Journal of Material Forming\",\"volume\":null,\"pages\":null},\"PeriodicalIF\":2.6000,\"publicationDate\":\"2023-02-14\",\"publicationTypes\":\"Journal Article\",\"fieldsOfStudy\":null,\"isOpenAccess\":false,\"openAccessPdf\":\"https://link.springer.com/content/pdf/10.1007/s12289-023-01739-2.pdf\",\"citationCount\":\"0\",\"resultStr\":null,\"platform\":\"Semanticscholar\",\"paperid\":null,\"PeriodicalName\":\"International Journal of Material Forming\",\"FirstCategoryId\":\"88\",\"ListUrlMain\":\"https://link.springer.com/article/10.1007/s12289-023-01739-2\",\"RegionNum\":3,\"RegionCategory\":\"材料科学\",\"ArticlePicture\":[],\"TitleCN\":null,\"AbstractTextCN\":null,\"PMCID\":null,\"EPubDate\":\"\",\"PubModel\":\"\",\"JCR\":\"Q2\",\"JCRName\":\"ENGINEERING, MANUFACTURING\",\"Score\":null,\"Total\":0}","platform":"Semanticscholar","paperid":null,"PeriodicalName":"International Journal of Material Forming","FirstCategoryId":"88","ListUrlMain":"https://link.springer.com/article/10.1007/s12289-023-01739-2","RegionNum":3,"RegionCategory":"材料科学","ArticlePicture":[],"TitleCN":null,"AbstractTextCN":null,"PMCID":null,"EPubDate":"","PubModel":"","JCR":"Q2","JCRName":"ENGINEERING, MANUFACTURING","Score":null,"Total":0}
Deep drawability of additively manufactured sheets with a structured core
The deep drawability of additively manufactured stainless steel sheets with a core structure is investigated. By fracture forming limit diagrams it is shown that the additively manufactured sheets reveal good formability. The deep drawing process is analyzed numerically and the numerical models are validated experimentally. The main failure mode is a fracture of the face sheets. No severe deformation of the core structure was encountered, leading to the fact that the parts keep their structural integrity after the deep drawing process. It is shown that the process forces can reasonably be predicted by a modified Siebel’s method. A process window diagram is derived, e.g. showing a maximum deep drawing ratio βmax = 1.4 for honeycomb structures with a relative core density of ρcore = 0.22.
期刊介绍：
The Journal publishes and disseminates original research in the field of material forming. The research should constitute major achievements in the understanding, modeling or simulation of material forming processes. In this respect ‘forming’ implies a deliberate deformation of material.
The journal establishes a platform of communication between engineers and scientists, covering all forming processes, including sheet forming, bulk forming, powder forming, forming in near-melt conditions (injection moulding, thixoforming, film blowing etc.), micro-forming, hydro-forming, thermo-forming, incremental forming etc. Other manufacturing technologies like machining and cutting can be included if the focus of the work is on plastic deformations.
All materials (metals, ceramics, polymers, composites, glass, wood, fibre reinforced materials, materials in food processing, biomaterials, nano-materials, shape memory alloys etc.) and approaches (micro-macro modelling, thermo-mechanical modelling, numerical simulation including new and advanced numerical strategies, experimental analysis, inverse analysis, model identification, optimization, design and control of forming tools and machines, wear and friction, mechanical behavior and formability of materials etc.) are concerned.
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