双级安全阀流场特性及结构改进

IF 0.7 Q4 ENGINEERING, MECHANICAL International Journal of Fluid Power Pub Date : 2023-06-21 DOI:10.13052/ijfp1439-9776.2438
Zhao Guochao, Yin Shi, Song Yuning, Wang Hui
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引用次数: 0

摘要

本文提出了一种基于双级联动结构的新型双级大流量保护泄压阀,以解决传统液压支架保护泄压阀门在受到顶板冲击时,溢流较小,灵敏度较低,导致立柱回路损坏的问题。采用计算流体力学方法和半隐式连接压力方程计算模型,对双级保护泄压阀的流场特性进行了数值模拟。得到了双级保护溢流阀流场分布的动态特性。根据流体流动规律,对主阀芯结构进行了负压、空化和涡流面积的优化设计。对优化后的双级保护阀的流场特性进行了仿真分析。最后,将优化后的双级保护泄压阀的流场特性与原阀进行了比较。结果表明,当主阀芯全开时,双级保护泄压阀的负压值比未优化的泄压阀降低了15%,出口速度降低了21%。研究结果为大流量、抗冲击液压支架安全阀结构的进化设计提供了参考。
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Flow Field Characteristics and Structure Improvement of Double-stage Safety Valve
The paper proposes a new double-stage large flow protection relief valve based on the double-stage linkage structure, to solve the problem that when it is impacted by the top plate, the traditional hydraulic support protective relief valve has smaller overflow and lower sensitivity, which causes the column circuit to be damaged. The flow field characteristics of double-stage protective relief valve are numerically simulated by the computational fluid dynamics method and semi-implicit connection pressure equation calculation model. Then the dynamic characteristics of the flow field distribution of the double-stage protective relief valve are obtained. According to the law of fluid flow, the structure of main valve core is optimized for the negative pressure, cavitation and vortex area. The flow field characteristics of the optimized double-stage protection valve are simulated and analyzed. In the end, the flow field characteristics of optimized double-stage protective relief valve are compared with the original. The results show that the negative pressure value of double-stage protective relief valve is reduced by 15%, and the outlet velocity of double-stage protective relief valve is reduced by 21% compared to the unoptimized when the main core is fully opened. The research results provide reference for the evolution design of high-flow, impact-resistant hydraulic support safety valve structure.
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来源期刊
International Journal of Fluid Power
International Journal of Fluid Power ENGINEERING, MECHANICAL-
CiteScore
1.60
自引率
0.00%
发文量
16
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