Improving the mechanical performances of polymer bonded explosives using monomer tuned polythioureas

To improve the mechanical properties of 2,4,6-trinitrobenzene-1,3,5-triamine (TATB)-based polymer bonded explosives (PBXs), four kinds of polythiourea binders, namely the polyetherthiourea (P1), aliphatic polythiourea (P2), aromatic polythiourea (P3) and silane polythiourea (P4), were prepared and used in the PBXs. These four polythioureas were synthesized via the copolymerization of carbon disulfide (CS₂) and diamines with various structures under mild conditions. They were then characterized using nuclear magnetic resonance (NMR) and Fourier-transform infrared spectroscopy (FTIR). The interfacial binding energy between polythioureas and TATB was calculated via molecular dynamics simulations. The tensile and compression mechanical properties of various PBXs (PBX-Pn, n ​= ​1–4) were studied through Brazilian and compression tests and were then compared with those of the PBX with a conventional fluoro polymer binder (PBX-FP). The results show that the PBX-P1 possessed the strongest interfacial interaction energy and the best mechanical properties among all the prepared PBXs. Its Brazilian strength and strain was 11.0 ​MPa and 0.56%, which was 89% and 256% higher than those of the PBX-FP with the same binder proportion, respectively. Furthermore, PBX-P1 showed excellent compression mechanical properties, with a compression strength of 40.7 ​MPa and a compression strain of 3.53%. Moreover, its Brazilian and compression fracture energy was 600% and 101% higher than those of PBX-FP, respectively, which was beneficial for improving the PBX stability. The results of this study provide a new idea for designing TATB-based PBX with improved mechanical properties using polyetherthiourea binders.