Various types of materials have been explored in the pursuit of high energy density materials (HEDMs) that have balanced energy and stability. Among them, energetic salts show numerous advantages, such as lower vapor pressures, high physical stabilities, and the opportunity for favorable tuning by careful selection of cations/anions. Nitrogen-rich bases are generally used as cations for energetic salt formation. While the synthesis of salts with larger cations lowers the sensitivity, smaller cations aid better energetic performance. A combination of both in the same ionic moieties might help in the formation of a superior explosive. In this work, a facile route for the synthesis of mixed dicationic energetic salts based on 1-((1H-tetrazol-5-yl)methyl)-3,5-dinitro-1H-pyrazol-4-ol (compound 1) has been explored by various combinations of bigger and smaller cations (compounds 4–10). All the synthesized energetic salts showed high positive heats of formation, energetic performance comparable to TATB, excellent stability towards impact and friction, and acceptable thermal stabilities. This improved technique will provide an additional option for fine-tuning the energetic properties of HEDMs and will facilitate in exploring the role of various cations in the overall performance of the energetic compounds.
Reducing the formation of large carbon clusters during the combustion of energetic materials (EMs) and improving their comprehensive performance hold great significance. With fluororubber (F2604) as a binder, this study prepared HNS/n-Al microspheres with different n-Al contents (5%, 10%, and 15%) using droplet microfluidic technology. Then, it characterized and tested the morphology, particle size distribution, dispersibility, crystal structure, thermal properties, mechanical sensitivity, and combustion behavior of the microspheres. The results show that the prepared microspheres had regular shapes, uniform particle sizes, and excellent dispersibility and contained more homogeneous components than physically mixed samples. Furthermore, the microspheres retained the crystal structures of the raw materials, enjoying high safety performance. The thermal analysis shows that HNS/n-Al microspheres had high heat resistance (thermal decomposition temperature: over 354 °C) and that a higher n-Al content was associated with more thorough thermal decomposition reactions of HNS (HNS: 83%, HNS/n-Al: 84%, 86%, and 93%). The ignition experiments show that the HNS/n-Al microspheres possessed excellent and stable combustion performance, as evidenced by more complete combustion reactions and significantly elevated energy release efficiency. Therefore, it is expected to achieve high-energy and high-speed responses of carbon-rich EMs and promote their practical applications.
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