Retrofitting Tunnel Kilns

Significant benefits can be achieved by retrofitting tunnel kilns. The decision-making process to do so starts with evaluating short- and long-term goals. Plant goals can influence tradeoffs in burner sizing, burner choice and control scheme. The evaluation includes consideration of increased production, reduced breakage during heating and cooling, improved quality, ability to quickly change products, reduced fuel use, reduced energy consumption and/or improved control. The efforts in one area affect performance in other areas. For example, reduced fuel use implies reduced energy consumption. Regardless of the priority of the goals, the first step is an evaluation of the existing burners.