U71Mn钢轨闪光对接焊接接头断裂分析

Xuemei Yu , Lichao Feng , Shijie Qin , Yuanliang Zhang , Yiqiang He
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引用次数: 22

摘要

本文主要研究了U71Mn钢轨闪光对接焊接接头的断裂问题。采用扫描电镜(SEM/EDS)、光学显微镜(OM)和显微维氏硬度计(Vickers-tester)对断口形貌、显微组织和显微硬度进行了分析。分析结果表明,焊接接头为疲劳断裂,断口形貌为解理断裂特征。断口附近的金相形貌、夹杂物和显微硬度均处于正常水平。另一方面,钢轨腹板左侧与钢轨头连接处由外向内扩展的自由凝固组织是钢轨焊接接头疲劳断裂的裂纹源。在弯曲应力的作用下,裂缝首先在该区域产生,并逐渐扩展到钢轨腹板,直至最终断裂。
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Fracture analysis of U71Mn rail flash-butt welding joint

This paper mainly investigates the fracture problem of U71Mn rail flash-butt welding joint. Fracture surface morphology, microstructure and micro hardness are analyzed by using the scanning electron microscopy (SEM/EDS), the optical microscope (OM) and the micro Vickers hardness tester (Vickers-tester). The analysis results show that the welding joint is fatigue fracture, and the fracture surface morphology is the cleavage fracture characteristics. The metallographic morphology, inclusions and micro-hardness near the fracture surface are all in the normal levels. On the other side, the free solidification microstructure which extended from the outside to inside in the joint of the left side of the rail web and the rail head is the crack source of the rail welding joint fatigue fracture. Under the action of bending stress, the crack firstly generates in this area, and gradually extended to the rail web, to final fracture.

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