Vibration signal collection and analysis of mechanical equipment failure based on computer simulation detection

Abstract This article addresses the challenge of large error rate and low accuracy of the vibration signal collection of mechanical equipment failure, and proposes a mechanical equipment failure vibration signal collection and analysis based on computer simulation detection. Then, it uses the Kalman filter algorithm for data filtering, according to the mathematical model established by the system, thus choosing a suitable noise covariance calculation method. In the integration process after filtering, using a piecewise integration method between acceleration peaks, the integration calculation is optimized to obtain the vibration displacement. The simulation results of this article show the vibration data collected by the main controller, after Kalman filtering and piecewise trapezoidal integration method optimization. The error of the proposed method is 0.5% when the frequency is 80 Hz, relative to the displacement measurement method of the three-axis acceleration sensor at 8.3%, and the error of data calculation results is greatly reduced. The greater the amplitude of vibration, the smaller the error. This method significantly improves the accuracy of vibration signal collection of mechanical equipment.