纯天然神仙豆腐生产工艺响应面优化

Chao He, Lebin Yin, Wen-Tao Zou, Cong Liu, Xuewei Yang, Xueyun Luo, Jianping Dai
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摘要

本实验围绕用果胶凝胶制作神仙豆腐的概念,以确定制作天然神仙豆腐的理想参数。在单因素试验的基础上,采用Box-Behnken中心组合设计方法,研究神仙豆腐的最佳生产工艺。结果表明,在不同料液比、干燥温度(小叶豆叶)和研磨温度下,豆腐的定性属性发生了显著变化(P<0.05)。最佳工艺参数为:料液比1:60 (g:g),干燥温度20℃,研磨温度90℃。该工艺参数下的神仙豆腐得率为46.02 g/g,比未优化工艺下神仙豆腐得率提高了55.33%。结果表明,优化后的生产纯天然神仙豆腐的工艺条件是可行的,可以生产出高产、优质的神仙豆腐。本研究为小叶羊草叶片的再利用提供了理论依据。为神仙豆腐的规模化生产奠定了基础。
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Response Surface Optimization of Pure Natural Fairy Tofu Production Process
This experiment was centred on the concept of using pectin gel to manufacture fairy tofu in order to determine the ideal parameters for the creation of natural fairy tofu. Based on the single-factor test, The Box-Behnken central combination design approach was employed to investigate the optimal production process of fairy tofu. According to the findings, there were substantial changes (P<0.05) in the qualitative attributes of tofu at varied material-to-liquid ratios, drying temperatures (the leaves of Premna microphylla Turcz) and grinding temperatures during the production process. The optimal process parameters were: material-to-liquid ratio of 1:60 (g:g), drying temperature of 20 °C and a grinding temperature of 90 °C. The yield of fairy tofu produced under this process parameter was 46.02 g/g, which was 55.33% higher than the yield of fairy tofu produced by the unoptimized process. It indicated that the optimized process conditions for the production of pure natural fairy tofu are feasible and can produce a high-yield and high-quality of fairy tofu. This study provides a theoretical basis for the reuse of the leaves of Premna microphylla Turcz. and lays the foundation for the large-scale production of fairy tofu.
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