Surface Controlled Subsurface Safety Valve Refurbishment, In-house

Downhole Safety Valve is an integral part of Well Integrity Mangement System and acts as a failsafe equipment to prevent uncontrolled release of reservoir fluids. Periodic inspection and maintenance of downhole Safety Valve is essential under normal service conditions. Each Downhole Safety Valve should be tested and lubricated at specified regular intervals as recommended by ADNOCs Standard Operating Procedure and as dictated by field experience. Since it is a Critical Safety Equipment, preventive maintenance of Wireline Retrievable type downhole Safety Valve is being carried out annually which involves valve retrieval, leak/function test and redressing if required. Current practice within ADNOC Onshore is to carry out redressing with third party for all Wireline Retrievable Safety Valve annually or in case they are observed to be passing (not meeting the maximum acceptable gas leak rate of 15 scf/min for gas and 400 cc/min for liquid) or do not pass function test carried out during 6 monthly and yearly Preventive Maintenance Schedule. The cost incurred for third party redressing is substantial and can be optimized by evaluating the possibility of carrying out redressing in-house with available resources and using Original Equipment Manufacturer redress kit in situations where internal leak is not observed in the valve and valve can be redressed without the need to open tension spring and flow tube which requires extensive redressing setup available with third party. The new proposal helped in saving cost and time for redressing by utilizing the available resources and formalising in-house redressing wherever applicable under compliance to ADNOC Onshore competent authority guidelines.