电火花切割-高精切割复合切割的实现方法

Guang-yao Xiong, Z. Jian, Zhao Longzhi, Minghui Li
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引用次数: 2

摘要

高速线切割加工(WEDM-HS)的加工精度和表面质量已经不能满足日益增长的模具工业和精密零件加工的要求。自20世纪50年代末电火花线切割技术开发成功以来,已有相当长的时间实现了基于精细电学参数的一次性切削成形,但一次性切削很难同时获得较高的切削速度和完美的表面质量。多次切削是解决切削速度与表面质量矛盾的有效方法,可获得较高的加工效果。本文从如何稳定线电极形状和位置的变化、线电极的切割方式以及高频脉冲电源和跟踪控制等方面,介绍了多刀切割电火花切割的条件、工艺参数设置和加工效果,为进一步改进多刀切割电火花切割技术提供了充分的依据。
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The methods to implement multi-cutting of WEDM-HS
The machining precision and surface quality of high-speed wire electrical discharge machining (WEDM-HS) have been unable to meet the requirements of growing mold industry and precision parts machining. Since the successful development of WEDM technology in the late 1950s, there is quite a long time to implement one-time cutting and forming based on fine-gauge Electricity parameters, but it is very difficult to obtain high cutting speed and perfect surface quality at the same time in onetime cutting. The multi-cutting is the effective method to solve the contradiction between the cutting speed and surface quality, and obtain the higher processing effects. In this paper, the conditions, process parameter settings and processing effects of multi-cutting HS-WEDM are introduced from how to stabilize the Variations of form and position of the wire electrode, the wire-cutting ways of wire electrode, as well as the high-frequency pulse power supply and tracking control, it provides sufficient basis for further improving the multi-cutting WEDM-HS technology.
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