Surface functionalization of nylon 66 membrane using para-phenylenediamine and carboxylic functionalized multi-walled carbon nanotubes for removal of calcium ions from aqueous solution

Abstract Nylon 66, which is an important membrane class used in manufacturing of chitin and chitosan, have a number of features that can be improved by surface functionalizations into a novel composite structure with support of ultrasound and silica gel (SiG) catalyst in a doubled amidation reaction. Firstly, nylon 66/para-phenylenediamine thin film composite (NP-TFC) is prepared from commercial nylon 66 membrane in an ultrasound assisted hydrolysis-amidation reaction. Secondly, carboxylic functionalized multi-walled carbon nanotubes (MWCNT-COOH) are grafted on the NP fiber in an ultrasound assisted/SiG-catalyzed amidation reaction, where para-phenylenediamine (pPD) role is cross-linking. As an excellent result confirmed by either Fourier transform infrared (FTIR), Raman spectrometry or scanning electron microscopic (SEM), bundled MWCNTs bridges are easily built in SiG-catalyzed ethanol media to connect nylon 66 fibers at distances of 0.3–1 μm. The vacuum filtration test confirmed that as-prepared nylon 66/pPD/MWCNTs structure has superior Ca2+ rejection efficiency to that of original nylon 66. Graphical Abstract