聚乙烯气体管道:问题及技术诊断经验

IF 0.3 Q4 ENGINEERING, CHEMICAL Chemical and Petroleum Engineering Pub Date : 2023-08-17 DOI:10.17122/ngdelo-2023-3-123-132
S. N. Martynenko, V.V. Zakharov
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引用次数: 0

摘要

在各个行业中,高分子材料正越来越多地取代金属结构。天然气行业也不例外,其中一个发展领域是引入聚乙烯管来取代传统的钢管。这一过程始于半个多世纪以前,根据2023年初的数据,聚乙烯管道约占天然气配管网所有地下天然气管道长度的49.5%。聚乙烯管相对于钢管的主要明显优点是耐腐蚀,这使得它们可以在不使用保护性防腐涂层和电化学保护手段的情况下运行。聚乙烯管的强度特性允许其在高达1.2 MPa的气体压力下工作,这使得它几乎可以完全满足配气球的需要。聚乙烯管材焊接技术已发展成熟,标准化、自动化程度高。聚乙烯输气管道长期运行的一个重要问题是其技术状况的评估和剩余寿命的确定。尽管目前需要开展此类工作(例如,仅在2022年萨拉托夫地区就需要对总长39.86公里的8条天然气管道进行技术诊断),但专家组织目前没有必要的工具来执行这项任务。尽管聚乙烯的老化机理是众所周知的,但在综合考虑决定其技术状况的老化因素影响的基础上,对聚乙烯输气管道的性能进行评估,目前还没有公认的标准。本文的目的是强调Giproniigaz JSC在聚乙烯天然气管道技术诊断方面的经验,并引起天然气行业和学术界专家对开发聚乙烯天然气管道技术诊断方法的关注。
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POLYETHYLENE GAS PIPELINES: PROBLEMS AND EXPERIENCE OF TECHNICAL DIAGNOSTICS
More and more often in various industries, polymer materials are replacing metal structures. The gas industry is no exception, one of the areas of development of which was the introduction of polyethylene pipes to replace traditional steel pipes. This process began more than half a century ago, and according to data at the beginning of 2023, polyethylene pipes account for about 49.5 % of the length of all underground gas pipelines of gas distribution networks. The main obvious advantage of polyethylene pipes over steel pipes is corrosion resistance, which allows them to be operated without the use of protective anticorrosive coatings and electrochemical protection means. The strength properties of polyethylene pipes allow their operation at gas pressure up to 1.2 MPa, which makes it possible to almost fully meet the needs of the gas distribution sphere. The welding technologies of polyethylene pipes are well developed, standardized and automated. An important problem for long-term operating polyethylene gas pipelines is the assessment of their technical condition and determination of the residual life. Despite the existing need for work of this kind (for example, in 2022 only in the territory of the Saratov region it was required to carry out technical diagnostics of 8 gas pipelines with a total length of 39.86 km), expert organizations do not have the necessary tool for implementing this task today. Although the mechanism of aging of polyethylene is well known, there are no generally accepted standards for assessing the performance of polyethylene gas pipelines based on a comprehensive accounting of the influence of aging factors that determine their technical condition. The purpose of this article is to highlight the experience of Giproniigaz JSC in technical diagnostics of polyethylene gas pipelines, as well as to draw the attention of specialists from both the gas industry and academic science to the problem of developing a methodology for technical diagnostics of polyethylene gas pipelines.
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来源期刊
Chemical and Petroleum Engineering
Chemical and Petroleum Engineering ENGINEERING, CHEMICAL-
CiteScore
0.60
自引率
33.30%
发文量
129
期刊介绍: Chemical and Petroleum Engineering publishes the latest research on Russian innovations in the field. Articles discuss developments in machinery and equipment, construction and design, processes, materials and corrosion control, and equipment-manufacturing technology. Chemical and Petroleum Engineering is a translation of the Russian journal Khimicheskoe i Neftegazovoe Mashinostroenie. The Russian Volume Year is published in English from April. All articles are peer-reviewed.
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