Hard Backreaming Due to Hole Shrinkage Through Carbonate Reservoir in Offshore Abu Dhabi

The 3,000 ft long lateral holes drilled through water-injected area in the carbonate reservoir in the offshore Abu Dhabi have been forced to implement hard backreaming. The abnormal extra operational time has been taken due to poor performance in the operation to pull out a bottomhole assembly after drilling to the total depth. The study aims to analyze root-causes of the hard backreaming through the carbonate reservoir in the studied field. The speed of tripping-out was analyzed every stand of drill pipe by using time domain data of movement of traveling block. The correlations between the speed of tripping-out and rock characteristics such as porosity and constituent minerals in rocks were investigated. Hole shape was analyzed in the representative intervals of low trip-out speed using 16-sector caliper derived from azimuthal density logging. Stress concentration around the borehole wall was also analyzed using geomechanical model. The investigation revealed that hole shrinkage due to plastic deformation of the borehole wall was the most possible root-cause of the hard backreaming in the carbonate reservoir. Namely, BHA had to ream up deformed borehole wall in tripping-out. From the viewpoint of rock characteristics, the speed of tripping-out was found to be lower in the specific geologic layers with higher content of dolomite. This is because dolomite rocks cause larger resistance in reaming it in tripping-out since the strength of dolomite rocks is larger than that of limestone. Based on our findings, use of reamers on bit is found to be the better solution to improve the tripping-out performance in the problematic geologic layers instead of conventional operational attempts such as spotting of acid and use of high viscous fluids in hole cleaning. In addition, optimization of the design and position of reamers and stabilizers is essential to succeed in the future 10,000 ft long extended-reach wells in the studied oil field.