基于LabVIEW的数控车床刀具状态监测与控制

Sanket Bhagat, S. Nalbalwar
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引用次数: 9

摘要

刀具状态监测是制造业中类似于自动化的基础部分,因此在基于制造工程的研究中具有重要的意义。许多关注制造业的人都对TCM感兴趣,因为只有在有良好的刀具磨损监测和刀具破损检测系统的情况下,才有可能在生产中成功实现无人自动化。从而显著提高生产系统的可靠性。刀具的磨损还会影响工件的表面光洁度和加工零件的尺寸,进而决定最终产品的质量。这种需求引起了研究人员、经常使用的用户和学习者的极大兴趣。刀具状态的测量方法多种多样,但由于加工过程中参数变化的复杂性,并不能得到满意的结果。其中只有少数被全球接受、研究和使用。本文对刀具状态监测的几种有效方法进行了探讨。提出了一种刀具状态监测与控制与不同参数数据采集相结合的方法。为了检测刀具的磨损状况,采用了不同的传感器进行信号测量。
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LabVIEW based tool condition monitoring and control for CNC lathe based on parameter analysis
Tool Condition Monitoring is very fundamental part of the Manufacturing industry similar to the automation and hence has a great importance in research based on manufacturing engineering. Many of the people those concern with the manufacturing industries are interestedly study the TCM as successful unmanned automation in production is only possible if there is presence of good tool wear monitor and tool breakage detection system. So that reliability of the production system can be increased significantly. The tool wear can also affect the quality of surface finish of work piece and dimension of the manufactured parts which further decides the quality of final product. This need has raised quite a large interest among researchers and frequent users and learners. Tool Condition is done by employing various methods but all are not able to give successful result due to complexity in parameter variation in the machining process. Only few of them are globally accepted, studied and used worldwide. This paper concerns about some useful and efficient methods of TCM (Tool Condition Monitoring). An integrated approach of tool condition monitoring and control together with the data acquisition of different parameters is proposed. And to inspect tool wear condition different sensors are used for signal measurement.
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