响应面法优化虾壳废弃物甲壳素脱矿工艺

Atiqa Kherbache, F. Youcefi, M. Zerrouki, Achref Cherifi
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摘要

壳聚糖的增溶度是壳聚糖在各个领域应用的重要参数。壳聚糖的灰分含量是壳聚糖的一个重要参数,因为它会影响壳聚糖的溶解度、粘度等重要特性。采用分数因子实验设计,在盐酸浓度、反应时间、温度、颗粒大小和料液比等因素的影响下,对壳聚糖生产过程中的脱矿步骤进行优化。结果表明,脱矿率和灰分率可建立二次型模型,R2分别为0.99和0.97,具有较高的准确性。建立的模型表明,除温度(B)外,五个因素对反应产率的影响显著,料液比(E)对反应产率的影响不显著。当HCl浓度为2N、反应时间为0.5 h、反应温度为50℃、料液比为1/10 g/l、粒径为1 mm时,收率和灰分的最佳选择性分别为39.77%和0.14%。综上所述,优化的脱矿工艺条件可用于农业、生物医学和生物技术领域的几丁质工业规模生产。
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Optimization of chitin demineralization from shrimp shells waste by Response Surface Methodology (RSM)
The solubilization of chitosan is a very important parameter for its use in various fields. The ash content of chitosan is an important parameter because it can affect its solubility and viscosity, as well as other important characteristics. The objective of the present study is to optimize the demineralization step in the production of chitosan, using a fractional factorial experimental design, where the concentration of Hcl, the reaction time, the temperature, the size particles and the solid-liquid ratio varied. The results showed that a quadratic model was suggested for the demineralization yield and the ash rate showing high accuracy with R2 = 0.99 and 0.97, respectively. The developed models indicated a significant effect of the five studied factors except the temperature (B), and the solid-liquid ratio (E) have insignificant effects on the reaction yield. Optimal selectivity was 39.77% and 0.14% for yield and ash content respectively, reached for HCl concentration of 2N, reaction time of 0.5 h, reaction temperature of 50° C, a solid/liquid ratio (1/10 g/l) and a particle size of 1 mm. In conclusion, the conditions optimized for the demineralization process could be used for the industrial scale production of chitin for agricultural, biomedical and biotechnological purposes.
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