Chemical Concentration and Spatial Uniformity of a Premixing In-Line Injection System Attached to a Variable-Rate Orchard Sprayer

HighlightsA newly developed premixing in-line injection system attached to a variable-rate orchard sprayer was evaluated.Tests were conducted to verify the in-line injection system performance using a vertical spray patternator.Concentration accuracy and spatial distribution uniformity were determined with a fluorescent tracer.Uniform spray mixtures were obtained for different spray viscosities and duty cycle combinations.Abstract. Pesticide spray application efficiency is highly dependent on the chemical concentration accuracy and spatial distribution uniformity. In this study, the performance of a newly developed premixing in-line injection system was evaluated when it was attached to a laser-guided, pulse width modulated (PWM), variable-rate orchard sprayer. The chemical concentration accuracy was determined with respect to spray deposition with a fluorescent tracer, and the spatial distribution uniformity was determined with spray deposits at different heights on a vertical spray patternator. Outdoor tests were conducted with 27 combinations of target chemical concentration (1.0%, 1.5%, and 2.0%), viscosity of the simulated pesticide (1.0, 12.0, and 24.0 mPa·s), and various spray outputs manipulated with PWM duty cycles. For each injection loop, the amounts of the chemical concentrate and water discharged into the mixing line were measured separately in response to preset target concentrations. The results showed that the measured concentrations were consistent across the patternator heights, spray viscosities, and duty cycle combinations. For all treatments, the mean absolute percentage error (MAPE) of the measured concentration was 6.96%, indicating that the concentration accuracy of the system was acceptable. The mean coefficient of variation was 3.35%, indicating that the spatial distribution uniformity of the system was in the desirable range. In addition, there was little variation in chemical concentration for spray mixtures collected at different heights on the patternator. Thus, the premixing in-line injection system could adequately dispense chemical concentrate and water to produce accurate concentrations and uniform spray mixtures for variable-rate nozzles to discharge to targets. Keywords: Environment protection, Precision pesticide application, Laser-guided sprayer, Tank mixture disposal, Specialty crop.