菊花凸轮圆盘梳式采摘机的研制与试验。Tzvelev)

IF 1.4 4区 农林科学 Q3 AGRICULTURAL ENGINEERING Transactions of the ASABE Pub Date : 2021-01-01 DOI:10.13031/trans.14347
Rongyan Wang, Zhian Zheng, Lei Gao, A. Chen, Shanyu Wang, Yiyao Xu
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引用次数: 0

摘要

研制了一种实用的凸轮圆盘梳式菊花采摘机。在SolidWorks中设计了采摘机的三维模型。分析了拾取梳齿的工作原理和运动轨迹。通过现场试验,确定了该采摘机的最佳工作参数。针对人工、采摘效率、机械化等问题,设计了一种小型实用凸轮圆盘梳式菊花采摘机。采摘机主要由轮式机架、动力传动系统、凸轮盘、采摘梳、清洗梳套等组成,利用梳齿的拉力采摘菊花。梳齿在中心轴上旋转,其摆动角度由凸轮盘上的凹槽决定。梳子齿旋转一次就完成了采摘、提升和卸载的过程。本文采用解析法设计了凸轮型线参数。为保证部件的可靠性,分析了梳齿的运动轨迹及其结构和运动参数,确定了采摘菊花的条件。对菊花植株的物理参数进行了测量,建立了菊花采摘机样机。以梳齿转速、梳齿间距、梳齿工作深度为试验因素,采摘率、杂质率、破碎率、掉落率为评价指标,进行现场试验。得到了各因素对采摘效果的影响以及任意两个因素的交互作用。试验结果表明,当梳子转速为40 rpm,梳子齿间距为8 mm,梳子工作深度为200 mm时,收获效果最佳。在此参数下,采摘率为93.28%,破损率为1.21%,杂质率为8.38%,掉落率为6.61%。该样机取得了良好的采摘效果,为实现菊花机械化采收提供了技术基础。关键词:凸轮,菊花,梳齿,运动轨迹,采摘机
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Development and Testing of a Cam Disc Comb-Type Picking Machine for Chrysanthemum (Dendranthema morifolium Ramat. Tzvelev)
HighlightsA practical cam disc comb-type chrysanthemum picking machine was developed.A three-dimensional model of the picking machine was designed in SolidWorks.The working principle and motion trajectory of the picking comb teeth were analyzed.The best working parameters of the picking machine were obtained with field tests.Abstract. Aiming at the problems of labor, picking efficiency, and mechanization, a small practical cam disc comb-type chrysanthemum picking machine was designed. The picking machine, mainly composed of a wheeled frame, power transmission system, cam disc, picking comb, and cleaning comb sleeve, uses the pulling force of comb teeth to pick chrysanthemum flowers. The comb teeth rotate on a central shaft, and their swing angle is determined by a groove on the cam disc. One rotation of the comb teeth completes the process of picking, lifting, and unloading. In this study, the parameters of the cam profile were designed using an analytical method. To ensure reliability of the components, the trajectory of the comb teeth and their structure and motion parameters were analyzed, and the conditions for picking chrysanthemums were determined. The physical parameters of chrysanthemum plants were measured, and a prototype picking machine was built. Field tests were conducted using the comb rotational speed, comb teeth spacing, and comb working depth as the test factors and the picking rate, impurity rate, breakage rate, and drop rate as the evaluation indexes. The effects of each factor and the interaction of any two factors on the picking effectiveness were obtained. The test results suggested that the most effective harvesting was achieved when the comb rotational speed was 40 rpm, the comb teeth spacing was 8 mm, and the comb working depth was 200 mm. With these parameters, the picking rate was 93.28%, the breakage rate was 1.21%, the impurity rate was 8.38%, and the drop rate was 6.61%. The prototype machine achieved good picking effectiveness, and this study provides a technical foundation for the realization of mechanized chrysanthemum harvesting. Keywords: Cam, Chrysanthemum, Comb teeth, Motion track, Picking machine.
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来源期刊
Transactions of the ASABE
Transactions of the ASABE AGRICULTURAL ENGINEERING-
CiteScore
2.30
自引率
0.00%
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0
审稿时长
6 months
期刊介绍: This peer-reviewed journal publishes research that advances the engineering of agricultural, food, and biological systems. Submissions must include original data, analysis or design, or synthesis of existing information; research information for the improvement of education, design, construction, or manufacturing practice; or significant and convincing evidence that confirms and strengthens the findings of others or that revises ideas or challenges accepted theory.
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