医疗器械用Ti-Nb-Ta-Zr形状记忆合金细丝的生产

E. O. Nasakina, S. V. Konushkin, M. I. Baskakova, I. Fedyuk, K. V. Sergienko, A. S. Baikin, M. Kaplan, M. Sevost’yanov, A. Kolmakov
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引用次数: 4

摘要

合金具有形状记忆效应和与活组织行为相似的机械特性,多年来已被用作生产医疗设备的材料,包括植入物,例如支架,而不需要除导管载体外的其他设备。然而,这些合金大多含有对生物体有毒的元素(包括其表面)。为了满足生化相容性的要求,合金的合金成分应只含有安全元素,包括:Ti、Nb、Ta、Zr。探讨了制备Ti-Nb-Ta-Zr细线的可能性。利用光学显微镜、x射线衍射仪、扫描电镜(SEM)和俄歇光谱仪对其结构进行了分析。选择了冶炼的最佳条件。结果表明,在均质退火前后,各组分均获得了均匀的结构。铸锭具有枝晶结构。铌和锆均匀分布在整个样品中,钽主要集中在枝晶本身,钛主要分布在枝晶轴之间的区域,但也存在于其中。x射线衍射分析表明,合金中的元素不是以分离的碎片分布在合金中,而是统一在一个单一的结构中。Ti-(20-30)Nb- (10-13)Ta-5Zr合金的最佳退火温度为600 ~ 900℃。在显微组织分析中,塑性变形和热处理后的晶界未被识别,这表明没有再结晶。有可能形成了纳米结构。拉伸后的任一成分焊丝的形貌均表现出高度的不均一性,不同成分焊丝的两类表面出现了高碳区和高氧区交替。表面经过机械处理后,其均匀性提高。
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The Production of a Thin Wire of Ti-Nb-Ta-Zr Shape Memory Alloy for Medical Devices
Alloys possessing a shape memory effect and mechanical characteristics similar to the behavior of living tissues have been already used for years as the material for production of medical devices, including implants, for example stents, without the need for additional devices except catheter-carrier. However, most of these alloys contain elements (including on its surface) which is toxic for organism. To satisfy the requirements of biochemical compatibility, the alloy should contain only safe elements as alloy components, which include: Ti, Nb, Ta, Zr. The possibility of obtaining of Ti-Nb-Ta-Zr thin wire was investigated. The structure was determined with the use of the optical microscope, X-ray diffractometer, scanning electron microscope (SEM) and Auger spectrometer. Optimal conditions for smelting were chosen. It was noted that a uniform structure was obtained for all compositions, before and after homogenizing annealing. The ingots have a dendritic structure. Niobium and zirconium were uniformly distributed throughout the sample, tantalum was concentrated in the dendrites themselves, titanium was predominantly in the regions between the dendritic axes, but is also found in it. X-ray diffractometry indicates that the elements of the alloy were not distributed in it by separate fragments, but were united in a single structure. The optimal annealing temperature of Ti-(20-30)Nb- (10-13)Ta-5Zr alloys was noted in the range from 600 to 900°C. The grain boundaries after plastic deformation and heat treatment were not identified in a microstructural analysis, which indicates that there was no recrystallization. It is possible that nanostructure was formed. The morphology of wires of any composition after drawing shows a high heterogeneity, two types of surfaces of different composition alternate - areas with a high content of carbon and with a high content of oxygen were observed. After mechanical treatment the surface, its uniformity increases.
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