无化学试剂有效清洗金属表面的微气泡

Pan Li, Jiahao Wang, Zheng-Wei Liao, Y. Ueda, K. Yoshikawa, Guoxing Zhang
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引用次数: 18

摘要

传统的清洗方法涉及表面活性剂和超声波产生大量的废水。微气泡为界面清洁提供了一种更环保的技术。在这里,我们探索了微气泡清除金属表面油污的效率。水动力空化可产生浓度高达106个/mL的空气微泡。在最佳条件下,15分钟后,碳钢和不锈钢表面的除油效率分别为78.5和49.8%,而无微气泡时的除油效率分别为6.5和9.9%。此外,微泡处理与超声波方法相结合的效率高于单独的超声波清洗,3min后的效率为85.5%,而超声波清洗后的效率为69.0%。利用荧光观察系统确定了微泡清洗机理,并建立了描述清洗过程的模型。使用微气泡产生的乳化油废水较少,因为附着在微气泡表面的油随着气泡漂浮到清洁水的表面,在那里可以将其去除,从而实现水的循环利用。这种新型的微泡清洗技术既提高了清洗效率,又减少了废水的产生,是一种可行的、环保的脱脂工艺选择。
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Microbubbles for Effective Cleaning of Metal Surfaces Without Chemical Agents
Traditional cleaning methods involving surfactants and ultrasound generate large amounts of wastewater. Microbubbles offer a more eco-friendly technology for interface cleaning. Here, we explored the efficiency of microbubbles for cleaning oil from metal surfaces. Air microbubbles at concentrations as high as 106 particles/mL were generated by hydrodynamic cavitation. Under optimal conditions, cleaning efficiencies for the removal of oil from carbon-steel and stainless-steel surfaces were 78.5 and 49.8% after 15 min, respectively, compared to only 6.5 and 9.9% without microbubbles. Additionally, combining microbubble treatment with the ultrasonic method achieved a higher efficiency than ultrasonic cleaning alone, achieving an efficiency of 85.5% after 3 min compared to 69.0%. The mechanism of microbubble cleaning was determined using a fluorescence observation system, and a model was established to describe the cleaning process. The use of microbubbles produced less emulsified oil wastewater because the oil that attaches to the microbubble surface floats with the bubbles to the surface of the cleaning water, where it can be removed, allowing for water recycling. This novel microbubble cleaning technology, which both enhances cleaning efficiency and reduces wastewater production, represents a viable and eco-friendly option for degreasing processes.
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