Quantifying the impact of heat in support seal configuration for aero engines

Leakage, deformations, power loss, heat generation in the support seal system and other issues are typical when support seals are developed. The design of the support seal system has progressively evolved over recent decades as part of an ongoing effort to provide effective cooling for the aero engine secondary air system. In particular, oil heat management in the oil chamber has strict requirements, which limit the heat generation of the support seal system. The potential of supporting seal research with an oil system is investigated in this work. The combination of the CFD/FEA method and quantifying the heat generation entering the oil chamber allows for improvements not just to the individual buffer air seal unit, but the oil seal together. The analysis relies on the combination of quantifying heat generation entering the oil chamber to provide a mutual influence of neighbouring labyrinth seals. The mutual influence requires further analysis, considering the thermal deformation of the rotor/stator to provide further accurate geometry parameters in preliminary seal designs. The experimental test was conducted to verify the preliminary CFD-FEA loosely coupled analysis result, which reveals that in a turbine support seal system, the radius of the buffer air seal has a significant influence on the leakage flow rate and power loss of the oil seal, which should take into account the integral influence of the pressure difference of the oil seal caused by the radius change of the buffer air seal and the running clearance of the oil seal.