泰国工程师谈日本企业在泰国的自动化与“泰国+1”战略

M. Kondo
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摘要

摘要日本企业在泰国的海外生产基地数量仅次于中国。为了应对劳动力成本的增加,一方面,他们使用机器人自动化生产过程。另一方面,他们在邻近的劳动力成本较低的国家建立卫星制造基地。这一运动被称为“泰国+1”战略。本文将这两种变动与20世纪80年代末日本企业应对日元快速升值的经验进行比较。本文讨论了泰国现在的自动化更加系统化,需要系统集成商,由于泰国的技术操作已经高度本地化,因此需要培训当地工程师作为系统集成商。在20世纪80年代末的日本,车间工人需要成为机电一体化操作员,因为个人机器成为基于IT(信息技术)的。“泰国+1”战略只是将一部分劳动密集型的生产过程作为卫星工厂转移出去,而80年代的日本则是将整个组装过程转移出去,并将许多零部件供应商转移出去。另一个区别是,在“泰国+1”战略中,当地工程师(泰国工程师)在技术转移中发挥了重要作用,而在20世纪80年代末的日本公司中,日本工程师将技术转移到海外工厂。日本企业已经从以日本为中心走向全球经营。关键词:自动化,泰国+1战略,日本公司,泰国工程师
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Automation and ‘Thailand +1” Strategy of Japanese Companies in Thailand by Thai Engineers
AbstractJapanese companies have the second largest number of overseas manufacturing sites in Thailand after in China. To cope with labor cost increase, on one hand, they automate their production processes using robots. On the other hand, they establish satellite manufacturing sites in neighboring lower labor cost countries. This movement is called “Thailand+1” Strategy. The paper discusses these two movements comparing with the experiences of Japanese companies in Japan in the late 1980s coping with rapid Japanese Yen appreciation. The paper discusses that the automation in Thailand now is more systematic and needs system integrators and that local engineers need to be trained as system integrators since the technological operation in Thailand is already heavily localized. In the case of Japan in the late 1980s, shop-floor workers were needed to be mechatronics operators since individual machines became IT (Information Technology) -based. For the “Thailand +1” Strategy, only a part of production process, which is heavily labor-intensive, is moved out as a satellite factory, while in the case of Japan in the 1980s a whole assembling process was moved out and many parts suppliers followed.  Another difference is that local engineers (Thai engineers) play an important role in technology transfer in the case of the “Thailand +1” Strategy, while Japanese engineers transferred technology to overseas factories in the case of Japanese companies in the late 1980s.  Japanese companies have become globally operated from Japan-centered. Keywords: Automation, Thailand+1 Strategy, Japanese Companies, Thai Engineers
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