双人工举升增产系统建模与实现——以Aishwariya油田为例

S. Khare, Rahul Baid, J. Prusty, Nitesh Agrawal, A. Gupta
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摘要

本文的目的是介绍Aishwariya油田采用的双人工系统建模方法,Aishwariya油田是位于印度多产的Barmer盆地的一个陆上油田。本文介绍了喷射泵(JP)与电潜泵(ESP)联合进行人工举升增产的概念和可行性研究。本文讨论了通过行业标准软件对双人工举升(ESP与喷射泵结合生产)井生产进行建模的工作流程,并通过一个成功的案例进行了演示。在泵尺寸过小、泵头退化等情况下,需要更换ESP以恢复或提高油井产量,这需要昂贵的修井作业。然而,如果在完井系统中安装二次附加举升器(JP)和主举升器(ESP),如果两个举升器可以同时运行,则可以消除昂贵的翻锅需求。双人工举升(JP和ESP)的建模过程有两个主要组成部分:a) ESP放电节点的Psuedo IPR和b)使用伪IPR的标准JP建模。伪IPR是通过使用特定频率的ESP泵曲线修改井的特定IPR来生成的。井下ESP泵进排气压力传感器有助于准确校准模型,以便进一步预测。Aishwariya油田现有的完井方式是ESP完井,在ESP发生故障时可以选择安装JP。此外,喷射泵可以使用光滑管线安装,井停工期最短(约6小时)。因此,在正在运行的ESP上安装和操作喷射泵不仅可以增加压降,还可以以最小的成本提高产量。新技术:没有标准的工业软件可以轻松地帮助建立这种双升降系统的模型。内部开发的工作流程使工程师能够成功地模拟复杂的举升场景,以进行常规生产优化和油井监控活动。
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Modelling and Implementation of Dual Artificial Lift System for Production Enhancement: A Successful Case Study of Aishwariya Field
The objective of the paper is to present the methodology adopted for dual artificial system modeling in Aishwariya field– an onshore oil field located in prolific Barmer Basin, India. This paper presents a conceptual and feasibility study of combination of Jet pump (JP) and Electrical Submersible Pump (ESP) together as means of artificial lift for production enhancement in a well. It discusses the workflow to model a well producing on dual artificial lift (ESP producing in combination with Jet-Pump) via industry standard software and demonstrates the same with a successful case study. Requirement of ESP change outs to restore/enhance well production in cases such as undersized pumps, pump head degradation requires an expensive work-over. However, an option for secondary additional lift (JP) installation along with primary lift (ESP) in completion system can eliminate the costly wok-over requirement if both lifts can operate simultaneously. The procedure to model the dual artificial lift (JP and ESP) has two major components: a) Psuedo IPR at ESP discharge node and b) Standard JP modeling using pseudo IPR. Pseudo IPR is generated by modifying well specific IPR using ESP pump curve for a specific frequency. The down-hole ESP pump intake & discharge pressure sensors help calibrate the model accurately for further prediction. The existing completion in the Aishwariya field is ESP completion with the option of JP installation in cases of ESP failures as contingency. Moreover, jet pump can be installed using slick line with minimum well downtime (∼ 6 hrs). Therefore, installing and operating the Jet pump above a running ESP will not only increase the drawdown but will result in production enhancement with minimal cost. Novel Technique: No standard industry software can help model such dual lift systems with ease. The in-house developed workflow allows engineers to successfully model such complex lift scenario for routine production optimization and well surveillance activities.
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