小型工业用椰子脱壳机的研制

Fithra Herdian, S. Novita, I. Laksmana, Mohammad Riza Nurtam, Rildiwan Rildiwan, Zulnadi Zulnadi
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引用次数: 1

摘要

西苏门答腊-印度尼西亚有种植椰子的潜力,因为它位于沿海地区,日照水平高,平均温度为27摄氏度。椰子是一种多产的植物。椰子脱壳是一个需要花费大量时间和精力的过程。大多数农民仍然使用人类体力劳动,使用由铁或木撬棍制成的工具,这些工具垂直安装,刀片向上,离地面约80厘米。为提高椰子产品的产量,设计了椰子脱壳机。这台机器的主要部件是两个滚轮,它们以相反的方向相互旋转,每个滚轮都嵌入了铁状的钉子,用来撕裂椰子壳。每个滚筒都有不同的转速。这台机器的尺寸为98厘米× 51厘米× 95厘米。辊长50厘米,直径4英寸。本机的动力源为一台2马力的电动机,减速采用2个减速器,比例分别为1:20和1:30。从性能测试来看,该机每小时可脱壳100个椰子。从性能测试的结果来看,机器的运行基本成本等于每椰子129.89卢比(约1美分),而中断点是每年12.387椰子。从机器的经济分析可以得出结论,与人类劳动相比,使用机器是更好的,因为人类劳动有时间和能力的限制。
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Development of Coconut Dehusker Machine for Small Scale Industry
West Sumatra-Indonesia has potential to plant coconut due to the coastal location, sunshine level with average temperature 27oC. Coconut is a very productive plant.  Coconut dehusking is one of the process that takes a lot of time and energy. Most of the farmer still using human manual labour with the help of tools made of iron or wooden crowbar that is mounted standing vertically with the blade facing upward about 80 cm from the ground. To increase the number of coconut products, it is designed the coconut dehusker machine. The main component of the machine were two rollers that rotate each other in opposite directions with each roller embedded iron-shaped nails that work to tear the coconut husk. Each roller has a different rotational speed. This machine has dimensions of 98 cm x 51 cm x 95 cm. Roller length is 50 cm and diameter 4 inches. The power source of the machine is a 2 HP electric motor, the speed was reduced by using 2 speeds reducer with the ratio of 1:20 and 1:30 respectively. From the performance test of this machine can dehusk 100 coconuts per hour.  The operational basic cost of the machine equal to Rp 129.89 per coconut (about 1 cent) and Break Event Point is 12.387 coconut per year from the result of the performance test. From the economic analysis machine can be concluded that the use of this machine is better when compared to human labour which has limitation to duration and capacity.
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