High-Speed Wired Drill Pipe and its Corresponding Manufacture & Test Technology Research

High-speed wired drill pipe and its corresponding communication technology not only can achieve high-speed transmission rate and high-capacity, but also can realize real-time monitoring and dual-way communication in whole section, which can prevent downhole problems effectively. As a series system, the homogeneity and robustness of these wired drill pipes are crucial. This paper focuses on how to overcome the difficulty in manufacturing process of information drill pipe and complete the validation test. In order to guarantee the quality of information drill pipe and satisfy the technological requirements of mass production, we optimize the manufacturing process and put forward reasonable test techniques. The optimizations of manufacturing process include the analysis on constant tension of pressure pipe, quantitative cutting pipe and perforation in pipe nozzle. The testing techniques includes magnetic coupling coil impedance test, high pressure test, communication performance test of both single pipe and series system. The test result can be judged and evaluated by the attenuation value of the signal attenuation test and the signal reflection waveform as well as sealing reliability. With the help of the optimization of the manufacturing process and the application of new tooling, the quality and robustness of information drill pipe is improved obviously. Pass rate in primary assembly is increased from 70% to 92%. After the second assembly, pass rate can be increased to 99.5%. Besides, the work efficiency is greatly improved and the process requirements of mass production are satisfied. The validation test can screen out the drill pipe with poor quality and performance effectively thus to improve the reliability of the whole system. By means of the improvement of manufacturing and the validation test, the comprehensive pass rate of information drill pipes is increased from 84% to 95%. During three field tests in Jilin and Daqing Oilfield, the information drill pipes functioned well and accomplished all the test tasks successfully. High-speed wired drill pipe can improve the downhole data transmission on a large margin. The theorical transmission rate can be up to 100 kbps, 10,000 times as much as the traditional mud impulse telemetry. The manufacturing optimization and test technology can guarantee the performance and realize downhole data highway.