CO2 sequestration using a novel Belt Conveyor Reactor with rotating sieve trays compared with Airlift Bubble Column as photobioreactors

The present work aims to evaluate the performance of a novel three-phase reactor Belt Conveyor Reactor BCR (with rotating sieve trays patent GB2567340B) as a photobioreactor compared with a traditional Airlift Bubble Column ALR, both influenced by the flow of the gas. Chlorella vulgaris was cultivated in these two photobioreactors using ambient air has a CO₂ concentration of 0.038% with different aeration flowrates 0.145, 0.195, 0.24, and 0.29 vvm (gas volume per minute/liquid volume in the reactor).

The maximum growth rate achieved on the 14th day of culture was 2.120 and 1.420 g/L for BCR, ALR respectively, with initial biomass concentrations of 0.2 g/L and aeration flow of 0.29 vvm. Moreover, the removal efficiency of carbon dioxide sequestration by the two photobioreactors is 40% for BCR and 25% for ALR. The innovative design succeeded in operational quality of agitation with high gas holdup inside the sieve trays to increase the biomass growth up to 50% higher than in the ALR. The maximum CO₂ fixation for ALR was at about 18% at a specific aeration rate of 0.145 vvm in the bubbly regime. Whereas in the BCR can be reached about 38% with wide range operation condition of airflow rate 0.145–0.24 vvm due to well-distributed liquid due to rotating trays, and good gas–liquid mass transfer surface area.