在石油和天然气工业中H2S清除剂的开发寻找MEA三嗪替代硫化氢缓解和在评估过程中使用的增强监测技术

G. Taylor, Monica Smith-Gonzalez, J. Wylde, Antonio Pedro Oliveira
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引用次数: 2

摘要

六氢-1,3,5-三(2-羟乙基)-s-三嗪(mea -三嗪)是目前全球使用最广泛的H2S清除剂,占据了至少80%的油田市场。虽然在动力学和H2S吸收方面几乎是完美的清除剂,但该产品确实存在一些不良影响,这些影响通常可以通过各种工程修改来容忍或管理。例如,pH值升高会导致结垢问题、难处理的聚合物固体沉积以及进入炼油厂的原油中乙醇胺负荷增加,这些都是最突出的问题。一种新的清除技术已经开发出来,提供了三嗪的替代品。该技术设计的指导原则是实现与三嗪相同或更好的清除剂效率,与三嗪相同或更好的反应动力学,“同类最佳”的固体控制,最小的pH影响,与三嗪相比具有竞争力的成本,对流体分离没有影响,对炼油厂的影响最小。已经开发了一系列产品,这些产品是多组件系统,每个组件都具有指定的功能。活性清除剂是基于小分子清除剂(SMS)的“潜伏”或隐藏形式,类似于有机合成中的保护基团策略。初始产品的稳态活性SMS浓度仍然很低,但当它在操作环境中遇到硫化氢时,它会按需要释放。使用合适的催化剂或增效剂可以大大增强SMS的释放,而不是碱清除剂/载体系统,从而可以更有效地利用碱分子。废液的质量和确切性质对H2S清除剂至关重要,因此在控制和处理副产物方面需要付出很多努力。高硫清除剂的副产品几乎总是固体性质,并可能导致许多操作问题。MEA三嗪有这样的问题,聚合最初形成的单体二嗪到无定形二嗪是一个驱动程序,以开发一个替代品,在这里提出。这套新产品已经在气体接触塔和直接注入应用中进行了成功的现场试验。正如任何创新所预期的那样,在遇到意外问题的其他应用领域和环境中也出现了一些挑战。对这一令人兴奋的新技术的设计、开发、特性、现场试验结果和未来方向进行了诚实和信息丰富的描述,并对上述三嗪行业基准进行了关键评估。
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H2S Scavenger Development During the Oil and Gas Industry Search for an MEA Triazine Replacement in Hydrogen Sulfide Mitigation and Enhanced Monitoring Techniques Employed During Their Evaluation
Hexahydro-1,3,5-tris(2-hydroxyethyl)-s-triazine (MEA-triazine) is by far the most ubiquitous H2S scavenger used globally and occupies at least 80% of the available oilfield market. While almost the perfect scavenger in terms of kinetics and H2S uptake, this product does suffer from a number of undesirable effects which are usually tolerated or managed by various engineering modifications. For example, pH elevation causes scaling issues, deposition of intractable polymeric solids and increased ethanolamine load in crudes entering a refinery are some of the most prominent. A new scavenging technology has been developed that offers an alternative to triazine. The guiding principles in the design of this technology were to achieve, equal or better scavenger efficiency compared to triazine, equal or better reaction kinetics compared to triazine, "best in class" solids control, minimal pH impact, cost competitive with triazine, no impact on fluid separation and minimal refinery impact. A family of products have been developed which are multicomponent systems, each having a designated function. The active scavenger is based upon a "latent" or hidden form of a small molecule scavenger (SMS), similar to a protecting group strategy in organic synthesis. The steady state active SMS concentration remains very low in the initial product, but it is released upon demand when it encounters hydrogen sulfide in its operational environment. The SMS release can be greatly enhanced using a suitable catalyst or synergist, over the base scavenger/carrier system, which enables a more efficient use of the base molecule. The quality and exact nature of the spent fluid is critically important to H2S scavengers and much effort has gone into the control and handling of the byproduct. High sulfur scavenger byproducts are almost always solid in nature and can cause numerous operational issues. MEA triazine has such a problem and polymerization of the initially formed monomeric dithiazine to amorphous dithiazine is one of the drivers to develop an alternative as is presented here. This new suite of products has undergone successful field trials in both gas contact towers and direct injection applications. Some challenges have also arisen, as expected with any innovation, in other application areas and environments where unexpected issues have been encountered. An honest and informative account of the design, development, properties, field trial results and future direction for this exciting new technology are discussed as well as a critical evaluation against the aforementioned triazine industry benchmark.
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