真空太阳能接收机的疲劳研究

Zhongyuan Su, Jun Wang, N. Yu, Yaoming Zhang
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摘要

真空太阳能接收器是抛物面槽太阳能系统的关键部件。由于金属吸收体与玻璃的膨胀增量不同,需要用波纹形伸缩缝(金属波纹管)来补偿多余的膨胀增量。金属波纹管的力学性能和热性能对太阳能接收器的可靠性和热损失有重要影响。近日,东南大学与三乐电子集团联合研制生产了中国第一台高温真空接收机。从位移补偿、应力评估和轴向弹性三个方面对其疲劳性能进行了分析。首先,计算了补偿轴向位移时金属波纹管的应力变化,并从应力状态和疲劳寿命角度分析了波纹管的可靠性。由于金属波纹管会降低有效吸收长度,因此在保证足够轴向补偿的前提下,应缩短金属波纹管。其次,波纹管的轴向补偿是设计中的首要因素。推导了环形波纹管单波最大轴向补偿的简单计算公式,计算结果表明所设计的波纹管补偿满足接收机要求。实验结果表明,该材料具有良好的疲劳性能。
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Study on the fatigue of vacuum solar receiver
Vacuum solar receiver is the key component in parabolic trough solar system. Due to different expansion increment between metal absorber and glass, corrugated expansion joint (metal bellows) is necessary to compensate the extra expansion increment. The mechanical and thermal properties of metal bellows have significant influence on the reliability and heat loss of solar receiver. Recently, China's first high temperature vacuum receiver has been developed and produced by Southeast University and Sanle Electronic Group. This paper analyzes the fatigue properties from displacement compensation, stress assessment and axial elasticity. First, varies stresses of metal bellow when compensating for axial displacement is calculated, and the reliability of bellow is analyzed from the point of stress condition and fatigue life. Because metal bellows will reduce the effective absorbing length, metal bellow should be shortened under the precondition of enough axial compensation. Second, the axial compensation of bellow is a primary factor in design. This paper deduces a simple equation to calculate the maximum axial compensation of single wave for the toroidal bellows, and the calculation proves the compensation of the bellow designed meets the receiver requirement. Finally, the experimental measurements verify it has a good fatigue property.
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