含聚合物部件轴承组件运行诊断系统的开发

V. Aulin, O. Derkach, D. Makarenko, A. Hrynkiv, D. Krutous, E. Muranov
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引用次数: 2

摘要

研究的对象是播种机平行四边形机构轴承单元聚合物复合衬套的极限磨损监测过程。这一过程在确定在恶劣工况下运行的机器运动接头的良好状态上表现得很明显。所进行的研究是基于主动链接断开的原理。诊断是基于这一原理,这使得有可能以足够的准确性断言部件的伙伴的控制环节的故障。该研究的主要假设是,通过开发基于复合衬套控制的诊断系统,有可能确定整个播种部分正常功能的边界。如果不干预播种段本身的设计,解决这个问题是不可能的。由于套筒的材料是聚合物复合材料,具有足够的电阻而不会通过电流,因此为所提出的诊断系统的实施创造了条件。在这项工作中,建立了一个回归模型来控制和识别由播种复合体运行时间引起的侧向间隙的变化。通过分析得到的数据,可以建立诊断参数之间的关系,即通过复合套工作面附近的活动连杆的破裂固定。该诊断系统发展的主要限制是控制间隙的边界,以及控制部件的介电材料的存在。如果发生了明显的活动断裂环节,或者选择了错误的断裂直径,那么这种诊断方法可能会不合适,诊断系统就会失效。这项工作反映了所开发的诊断系统的时效性和合理性。在此诊断系统的基础上,可以创建用于监测整个播种复合体的平行四边形机构状态的自动诊断复合体。
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Development of a System for Diagnosing Bearing Assemblies With Polymer Parts During Operation
The object of research is the process of monitoring the limiting wear of polymer-composite bushings of the bear-ing unit of the parallelogram mechanism of seeding machines. This process is clearly manifested in determining the good condition of the moving joints of machines operating in severe operating conditions. The studies performed are based on the principle of breaking the active link. The diagnostics is based on this principle, which makes it possible to assert with sufficient accuracy about the failure of the control link of the mates of parts. The main hypothesis of the study is that by developing a diagnostic system based on the control of composite bushings, it is possible to determine the boundaries of the normal functioning of the sowing sections as a whole. The solution of this issue without intervention in the design of the sowing section itself is impossible. Since the material of the sleeve is a polymer composite, which has sufficient resistance not to pass an electric current, conditions are created for the implementation of the proposed diagnostic system. In this work, a regression model is built to control and identify changes in the lateral backlash from the operating time of the seeding complex. By analyzing the data obtained, it is possible to establish the relationship between the diagnostic parameter, namely, the fixation of the rupture of the active link passing near the working surface of the composite sleeve. The main limitations in the development of this diagnostic system are the boundaries of the control gaps in the mates, as well as the presence of dielectric materials for the control parts. In the case of a significant occurrence of an active rupture link or an incorrect selection of its required diameter, then this diagnostic method may work inappropriately and the diagnostic system becomes ineffective. The work reflects the timeliness and rationality of the developed diagnostic system. On the basis of such a diagnostic system, it is possible to create an automated diagnostic complex for monitoring the state of the parallelogram mechanisms of the seeding complex as a whole.
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