数控加工中心加工过程中合适的粉尘分离技术的设计与比较

M. Kučerka, A. Očkajová, R. Kminiak, T. Rogoziński, Maciej Sydor, Marta Pędzik, Valentina Lo Giudice, Luigi Todaro
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摘要

数控加工中心加工过程中合适的分离工艺设计与比较。研究了数控加工中心铣削过程中切屑的提取问题。本文旨在比较天然木材(山毛榉、橡木和云杉)和中密度纤维板在五轴数控加工中心铣削过程中产生的粉尘粒度分布。通过对捕获粉尘总重量样品的筛分分析来评估粒径分布。结果表明,天然木材的加工主要以粗粒粉尘(2 mm ~ 1 mm筛子)的形成为特征,而中密度纤维板的加工主要以100 μm以下细粒粉尘的形成为特征。另一个目标是比较选定的机械分离器和过滤器的分数分离曲线上的分离值与粉尘颗粒的大小分布,并提出一种适合的分离技术,符合天然木材和中密度纤维板加工中“最佳可用技术”(BAT)的标准,并指出有害粉尘分数的产生和产生,这些分数主要在中密度纤维板加工期间产生。我们打算评估采用给定的材料组合引入给定的技术是否也需要对萃取装置进行修改。
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Design and comparison of a suitable dust separation technique during the machining process in a CNC machining center
Design and comparison of a suitable separation technique during the machining process in a CNC machining center. The paper deals with the issue of chip extraction from the milling process in a CNC machining center. The paper aimed to compare the particle size distribution of dust generated in the milling process of natural wood (beech, oak, and spruce) and MDF on a 5-axis CNC machining center. The particle size distribution was evaluated using sieve analysis of samples from the total weight of the captured dust. The results showed that the processing of natural wood is mainly characterized by the formation of coarse dust fractions (2 mm - 1 mm sieves), while the processing of MDF was associated with the formation of fine dust fractions with a size below 100 μm. Another of the objectives was to compare the separation values on the fractional separation curves of selected mechanical separators and filters with the size distribution of dust particles and to propose a suitable separation technique that meets the criteria of "best available technique" (BAT) in the processing of natural wood and MDF, as well as to point out the creation of and the production of harmful dust fractions, which arise mainly during the processing of MDF. We intended to assess whether the introduction of the given technology with the given material mix will also require modifications on the side of the extraction device.
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